mirror of https://github.com/Desuuuu/klipper.git
558 lines
24 KiB
Markdown
558 lines
24 KiB
Markdown
# TMC drivers
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This document provides information on using Trinamic stepper motor
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drivers in SPI/UART mode on Klipper.
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Klipper can also use Trinamic drivers in their "standalone mode".
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However, when the drivers are in this mode, no special Klipper
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configuration is needed and the advanced Klipper features discussed in
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this document are not available.
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In addition to this document, be sure to review the
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[TMC driver config reference](Config_Reference.md#tmc-stepper-driver-configuration).
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## Tuning motor current
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A higher driver current increases positional accuracy and torque.
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However, a higher current also increases the heat produced by the
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stepper motor and the stepper motor driver. If the stepper motor
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driver gets too hot it will disable itself and Klipper will report an
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error. If the stepper motor gets too hot, it loses torque and
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positional accuracy. (If it gets very hot it may also melt plastic
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parts attached to it or near it.)
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As a general tuning tip, prefer higher current values as long as the
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stepper motor does not get too hot and the stepper motor driver does
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not report warnings or errors. In general, it is okay for the stepper
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motor to feel warm, but it should not become so hot that it is painful
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to touch.
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## Prefer to not specify a hold_current
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If one configures a `hold_current` then the TMC driver can reduce
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current to the stepper motor when it detects that the stepper is not
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moving. However, changing motor current may itself introduce motor
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movement. This may occur due to "detent forces" within the stepper
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motor (the permanent magnet in the rotor pulls towards the iron teeth
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in the stator) or due to external forces on the axis carriage.
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Most stepper motors will not obtain a significant benefit to reducing
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current during normal prints, because few printing moves will leave a
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stepper motor idle for sufficiently long to activate the
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`hold_current` feature. And, it is unlikely that one would want to
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introduce subtle print artifacts to the few printing moves that do
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leave a stepper idle sufficiently long.
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If one wishes to reduce current to motors during print start routines,
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then consider issuing
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[SET_TMC_CURRENT](G-Codes.md#tmc-stepper-drivers) commands in a
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[START_PRINT macro](Slicers.md#klipper-gcode_macro) to adjust the
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current before and after normal printing moves.
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Some printers with dedicated Z motors that are idle during normal
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printing moves (no bed_mesh, no bed_tilt, no Z skew_correction, no
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"vase mode" prints, etc.) may find that Z motors do run cooler with a
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`hold_current`. If implementing this then be sure to take into account
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this type of uncommanded Z axis movement during bed leveling, bed
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probing, probe calibration, and similar. The `driver_TPOWERDOWN` and
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`driver_IHOLDDELAY` should also be calibrated accordingly. If unsure,
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prefer to not specify a `hold_current`.
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## Setting "spreadCycle" vs "stealthChop" Mode
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By default, Klipper places the TMC drivers in "spreadCycle" mode. If
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the driver supports "stealthChop" then it can be enabled by adding
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`stealthchop_threshold: 999999` to the TMC config section.
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In general, spreadCycle mode provides greater torque and greater
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positional accuracy than stealthChop mode. However, stealthChop mode
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may produce significantly lower audible noise on some printers.
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Tests comparing modes have shown an increased "positional lag" of
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around 75% of a full-step during constant velocity moves when using
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stealthChop mode (for example, on a printer with 40mm
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rotation_distance and 200 steps_per_rotation, position deviation of
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constant speed moves increased by ~0.150mm). However, this "delay in
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obtaining the requested position" may not manifest as a significant
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print defect and one may prefer the quieter behavior of stealthChop
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mode.
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It is recommended to always use "spreadCycle" mode (by not specifying
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`stealthchop_threshold`) or to always use "stealthChop" mode (by
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setting `stealthchop_threshold` to 999999). Unfortunately, the drivers
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often produce poor and confusing results if the mode changes while the
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motor is at a non-zero velocity.
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## TMC interpolate setting introduces small position deviation
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The TMC driver `interpolate` setting may reduce the audible noise of
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printer movement at the cost of introducing a small systemic
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positional error. This systemic positional error results from the
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driver's delay in executing "steps" that Klipper sends it. During
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constant velocity moves, this delay results in a positional error of
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nearly half a configured microstep (more precisely, the error is half
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a microstep distance minus a 512th of a full step distance). For
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example, on an axis with a 40mm rotation_distance, 200
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steps_per_rotation, and 16 microsteps, the systemic error introduced
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during constant velocity moves is ~0.006mm.
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For best positional accuracy consider using spreadCycle mode and
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disable interpolation (set `interpolate: False` in the TMC driver
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config). When configured this way, one may increase the `microstep`
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setting to reduce audible noise during stepper movement. Typically, a
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microstep setting of `64` or `128` will have similar audible noise as
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interpolation, and do so without introducing a systemic positional
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error.
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If using stealthChop mode then the positional inaccuracy from
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interpolation is small relative to the positional inaccuracy
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introduced from stealthChop mode. Therefore tuning interpolation is
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not considered useful when in stealthChop mode, and one can leave
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interpolation in its default state.
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## Sensorless Homing
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Sensorless homing allows to home an axis without the need for a
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physical limit switch. Instead, the carriage on the axis is moved into
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the mechanical limit making the stepper motor lose steps. The stepper
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driver senses the lost steps and indicates this to the controlling MCU
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(Klipper) by toggling a pin. This information can be used by Klipper
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as end stop for the axis.
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This guide covers the setup of sensorless homing for the X axis of
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your (cartesian) printer. However, it works the same with all other
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axes (that require an end stop). You should configure and tune it for
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one axis at a time.
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### Limitations
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Be sure that your mechanical components are able to handle the load of
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the carriage bumping into the limit of the axis repeatedly. Especially
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leadscrews might generate a lot of force. Homing a Z axis by bumping
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the nozzle into the printing surface might not be a good idea. For
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best results, verify that the axis carriage will make a firm contact
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with the axis limit.
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Further, sensorless homing might not be accurate enough for your
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printer. While homing X and Y axes on a cartesian machine can work
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well, homing the Z axis is generally not accurate enough and may
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result in an inconsistent first layer height. Homing a delta printer
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sensorless is not advisable due to missing accuracy.
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Further, the stall detection of the stepper driver is dependent on the
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mechanical load on the motor, the motor current and the motor
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temperature (coil resistance).
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Sensorless homing works best at medium motor speeds. For very slow
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speeds (less than 10 RPM) the motor does not generate significant back
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EMF and the TMC cannot reliably detect motor stalls. Further, at very
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high speeds, the back EMF of the motor approaches the supply voltage
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of the motor, so the TMC cannot detect stalls anymore. It is advised
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to have a look in the datasheet of your specific TMCs. There you can
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also find more details on limitations of this setup.
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### Prerequisites
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A few prerequisites are needed to use sensorless homing:
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1. A stallGuard capable TMC stepper driver (tmc2130, tmc2209, tmc2660,
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or tmc5160).
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2. SPI / UART interface of the TMC driver wired to micro-controller
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(stand-alone mode does not work).
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3. The appropriate "DIAG" or "SG_TST" pin of TMC driver connected to
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the micro-controller.
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4. The steps in the [config checks](Config_checks.md) document must be
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run to confirm the stepper motors are configured and working
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properly.
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### Tuning
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The procedure described here has six major steps:
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1. Choose a homing speed.
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2. Configure the `printer.cfg` file to enable sensorless homing.
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3. Find the stallguard setting with highest sensitivity that
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successfully homes.
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4. Find the stallguard setting with lowest sensitivity that
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successfully homes with a single touch.
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5. Update the `printer.cfg` with the desired stallguard setting.
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6. Create or update `printer.cfg` macros to home consistently.
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#### Choose homing speed
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The homing speed is an important choice when performing sensorless
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homing. It's desirable to use a slow homing speed so that the carriage
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does not exert excessive force on the frame when making contact with
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the end of the rail. However, the TMC drivers can't reliably detect a
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stall at very slow speeds.
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A good starting point for the homing speed is for the stepper motor to
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make a full rotation every two seconds. For many axes this will be the
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`rotation_distance` divided by two. For example:
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```
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[stepper_x]
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rotation_distance: 40
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homing_speed: 20
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...
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```
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#### Configure printer.cfg for sensorless homing
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The `homing_retract_dist` setting must be set to zero in the
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`stepper_x` config section to disable the second homing move. The
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second homing attempt does not add value when using sensorless homing,
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it will not work reliably, and it will confuse the tuning process.
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Be sure that a `hold_current` setting is not specified in the TMC
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driver section of the config. (If a hold_current is set then after
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contact is made, the motor stops while the carriage is pressed against
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the end of the rail, and reducing the current while in that position
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may cause the carriage to move - that results in poor performance and
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will confuse the tuning process.)
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It is necessary to configure the sensorless homing pins and to
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configure initial "stallguard" settings. A tmc2209 example
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configuration for an X axis might look like:
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```
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[tmc2209 stepper_x]
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diag_pin: ^PA1 # Set to MCU pin connected to TMC DIAG pin
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driver_SGTHRS: 255 # 255 is most sensitive value, 0 is least sensitive
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...
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[stepper_x]
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endstop_pin: tmc2209_stepper_x:virtual_endstop
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homing_retract_dist: 0
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...
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```
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An example tmc2130 or tmc5160 config might look like:
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```
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[tmc2130 stepper_x]
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diag1_pin: ^!PA1 # Pin connected to TMC DIAG1 pin (or use diag0_pin / DIAG0 pin)
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driver_SGT: -64 # -64 is most sensitive value, 63 is least sensitive
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...
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[stepper_x]
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endstop_pin: tmc2130_stepper_x:virtual_endstop
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homing_retract_dist: 0
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...
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```
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An example tmc2660 config might look like:
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```
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[tmc2660 stepper_x]
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driver_SGT: -64 # -64 is most sensitive value, 63 is least sensitive
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...
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[stepper_x]
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endstop_pin: ^PA1 # Pin connected to TMC SG_TST pin
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homing_retract_dist: 0
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...
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```
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The examples above only show settings specific to sensorless
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homing. See the
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[config reference](Config_Reference.md#tmc-stepper-driver-configuration)
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for all the available options.
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#### Find highest sensitivity that successfully homes
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Place the carriage near the center of the rail. Use the SET_TMC_FIELD
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command to set the highest sensitivity. For tmc2209:
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```
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SET_TMC_FIELD STEPPER=stepper_x FIELD=SGTHRS VALUE=255
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```
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For tmc2130, tmc5160, and tmc2660:
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```
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SET_TMC_FIELD STEPPER=stepper_x FIELD=sgt VALUE=-64
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```
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Then issue a `G28 X0` command and verify the axis does not move at
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all. If the axis does move, then issue an `M112` to halt the printer -
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something is not correct with the diag/sg_tst pin wiring or
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configuration and it must be corrected before continuing.
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Next, continually decrease the sensitivity of the `VALUE` setting and
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run the `SET_TMC_FIELD` `G28 X0` commands again to find the highest
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sensitivity that results in the carriage successfully moving all the
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way to the endstop and halting. (For tmc2209 drivers this will be
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decreasing SGTHRS, for other drivers it will be increasing sgt.) Be
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sure to start each attempt with the carriage near the center of the
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rail (if needed issue `M84` and then manually move the carriage to the
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center). It should be possible to find the highest sensitivity that
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homes reliably (settings with higher sensitivity result in small or no
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movement). Note the found value as *maximum_sensitivity*. (If the
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minimum possible sensitivity (SGTHRS=0 or sgt=63) is obtained without
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any carriage movement then something is not correct with the
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diag/sg_tst pin wiring or configuration and it must be corrected
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before continuing.)
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When searching for maximum_sensitivity, it may be convenient to jump
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to different VALUE settings (so as to bisect the VALUE parameter). If
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doing this then be prepared to issue an `M112` command to halt the
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printer, as a setting with a very low sensitivity may cause the axis
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to repeatedly "bang" into the end of the rail.
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Be sure to wait a couple of seconds between each homing attempt. After
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the TMC driver detects a stall it may take a little time for it to
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clear its internal indicator and be capable of detecting another
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stall.
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During these tuning tests, if a `G28 X0` command does not move all the
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way to the axis limit, then be careful with issuing any regular
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movement commands (eg, `G1`). Klipper will not have a correct
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understanding of the carriage position and a move command may cause
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undesirable and confusing results.
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#### Find lowest sensitivity that homes with one touch
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When homing with the found *maximum_sensitivity* value, the axis
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should move to the end of the rail and stop with a "single touch" -
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that is, there should not be a "clicking" or "banging" sound. (If
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there is a banging or clicking sound at maximum_sensitivity then the
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homing_speed may be too low, the driver current may be too low, or
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sensorless homing may not be a good choice for the axis.)
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The next step is to again continually move the carriage to a position
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near the center of the rail, decrease the sensitivity, and run the
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`SET_TMC_FIELD` `G28 X0` commands - the goal is now to find the lowest
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sensitivity that still results in the carriage successfully homing
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with a "single touch". That is, it does not "bang" or "click" when
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contacting the end of the rail. Note the found value as
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*minimum_sensitivity*.
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#### Update printer.cfg with sensitivity value
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After finding *maximum_sensitivity* and *minimum_sensitivity*, use a
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calculator to obtain the recommend sensitivity as
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*minimum_sensitivity + (maximum_sensitivity - minimum_sensitivity)/3*.
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The recommended sensitivity should be in the range between the minimum
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and maximum, but slightly closer to the minimum. Round the final value
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to the nearest integer value.
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For tmc2209 set this in the config as `driver_SGTHRS`, for other TMC
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drivers set this in the config as `driver_SGT`.
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If the range between *maximum_sensitivity* and *minimum_sensitivity*
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is small (eg, less than 5) then it may result in unstable homing. A
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faster homing speed may increase the range and make the operation more
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stable.
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Note that if any change is made to driver current, homing speed, or a
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notable change is made to the printer hardware, then it will be
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necessary to run the tuning process again.
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#### Using Macros when Homing
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After sensorless homing completes the carriage will be pressed against
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the end of the rail and the stepper will exert a force on the frame
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until the carriage is moved away. It is a good idea to create a macro
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to home the axis and immediately move the carriage away from the end
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of the rail.
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It is a good idea for the macro to pause at least 2 seconds prior to
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starting sensorless homing (or otherwise ensure that there has been no
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movement on the stepper for 2 seconds). Without a delay it is possible
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for the driver's internal stall flag to still be set from a previous
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move.
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It can also be useful to have that macro set the driver current before
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homing and set a new current after the carriage has moved away.
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An example macro might look something like:
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```
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[gcode_macro SENSORLESS_HOME_X]
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gcode:
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{% set HOME_CUR = 0.700 %}
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{% set driver_config = printer.configfile.settings['tmc2209 stepper_x'] %}
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{% set RUN_CUR = driver_config.run_current %}
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# Set current for sensorless homing
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SET_TMC_CURRENT STEPPER=stepper_x CURRENT={HOME_CUR}
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# Pause to ensure driver stall flag is clear
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G4 P2000
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# Home
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G28 X0
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# Move away
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G90
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G1 X5 F1200
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# Set current during print
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SET_TMC_CURRENT STEPPER=stepper_x CURRENT={RUN_CUR}
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```
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The resulting macro can be called from a
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[homing_override config section](Config_Reference.md#homing_override)
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or from a [START_PRINT macro](Slicers.md#klipper-gcode_macro).
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Note that if the driver current during homing is changed, then the
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tuning process should be run again.
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### Tips for sensorless homing on CoreXY
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It is possible to use sensorless homing on the X and Y carriages of a
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CoreXY printer. Klipper uses the `[stepper_x]` stepper to detect
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stalls when homing the X carriage and uses the `[stepper_y]` stepper
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to detect stalls when homing the Y carriage.
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Use the tuning guide described above to find the appropriate "stall
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sensitivity" for each carriage, but be aware of the following
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restrictions:
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1. When using sensorless homing on CoreXY, make sure there is no
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`hold_current` configured for either stepper.
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2. While tuning, make sure both the X and Y carriages are near the
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center of their rails before each home attempt.
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3. After tuning is complete, when homing both X and Y, use macros to
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ensure that one axis is homed first, then move that carriage away
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from the axis limit, pause for at least 2 seconds, and then start
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the homing of the other carriage. The move away from the axis
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avoids homing one axis while the other is pressed against the axis
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limit (which may skew the stall detection). The pause is necessary
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to ensure the driver's stall flag is cleared prior to homing again.
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## Querying and diagnosing driver settings
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The `[DUMP_TMC command](G-Codes.md#tmc-stepper-drivers) is a useful
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tool when configuring and diagnosing the drivers. It will report all
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fields configured by Klipper as well as all fields that can be queried
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from the driver.
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All of the reported fields are defined in the Trinamic datasheet for
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each driver. These datasheets can be found on the
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[Trinamic website](https://www.trinamic.com/). Obtain and review the
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Trinamic datasheet for the driver to interpret the results of
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DUMP_TMC.
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## Configuring driver_XXX settings
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Klipper supports configuring many low-level driver fields using
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`driver_XXX` settings. The
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[TMC driver config reference](Config_Reference.md#tmc-stepper-driver-configuration)
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has the full list of fields available for each type of driver.
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In addition, almost all fields can be modified at run-time using the
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[SET_TMC_FIELD command](G-Codes.md#tmc-stepper-drivers).
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Each of these fields is defined in the Trinamic datasheet for each
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driver. These datasheets can be found on the
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[Trinamic website](https://www.trinamic.com/).
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Note that the Trinamic datasheets sometime use wording that can
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confuse a high-level setting (such as "hysteresis end") with a
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low-level field value (eg, "HEND"). In Klipper, `driver_XXX` and
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SET_TMC_FIELD always set the low-level field value that is actually
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written to the driver. So, for example, if the Trinamic datasheet
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states that a value of 3 must be written to the HEND field to obtain a
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"hysteresis end" of 0, then set `driver_HEND=3` to obtain the
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high-level value of 0.
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## Common Questions
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### Can I use stealthChop mode on an extruder with pressure advance?
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Many people successfully use "stealthChop" mode with Klipper's
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pressure advance. Klipper implements
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[smooth pressure advance](Kinematics.md#pressure-advance) which does
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not introduce any instantaneous velocity changes.
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However, "stealthChop" mode may produce lower motor torque and/or
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produce higher motor heat. It may or may not be an adequate mode for
|
|
your particular printer.
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|
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### I keep getting "Unable to read tmc uart 'stepper_x' register IFCNT" errors?
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This occurs when Klipper is unable to communicate with a tmc2208 or
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tmc2209 driver.
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Make sure that the motor power is enabled, as the stepper motor driver
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|
generally needs motor power before it can communicate with the
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|
micro-controller.
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If this error occurs after flashing Klipper for the first time, then
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the stepper driver may have been previously programmed in a state that
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is not compatible with Klipper. To reset the state, remove all power
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|
from the printer for several seconds (physically unplug both USB and
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|
power plugs).
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Otherwise, this error is typically the result of incorrect UART pin
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|
wiring or an incorrect Klipper configuration of the UART pin settings.
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|
|
|
### I keep getting "Unable to write tmc spi 'stepper_x' register ..." errors?
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|
|
|
This occurs when Klipper is unable to communicate with a tmc2130 or
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|
tmc5160 driver.
|
|
|
|
Make sure that the motor power is enabled, as the stepper motor driver
|
|
generally needs motor power before it can communicate with the
|
|
micro-controller.
|
|
|
|
Otherwise, this error is typically the result of incorrect SPI wiring,
|
|
an incorrect Klipper configuration of the SPI settings, or an
|
|
incomplete configuration of devices on an SPI bus.
|
|
|
|
Note that if the driver is on a shared SPI bus with multiple devices
|
|
then be sure to fully configure every device on that shared SPI bus in
|
|
Klipper. If a device on a shared SPI bus is not configured, then it
|
|
may incorrectly respond to commands not intended for it and corrupt
|
|
the communication to the intended device. If there is a device on a
|
|
shared SPI bus that can not be configured in Klipper, then use a
|
|
[static_digital_output config section](Config_Reference.md#static_digital_output)
|
|
to set the CS pin of the unused device high (so that it will not
|
|
attempt to use the SPI bus). The board's schematic is often a useful
|
|
reference for finding which devices are on an SPI bus and their
|
|
associated pins.
|
|
|
|
### Why did I get a "TMC reports error: ..." error?
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|
|
|
This type of error indicates the TMC driver detected a problem and has
|
|
disabled itself. That is, the driver stopped holding its position and
|
|
ignored movement commands. If Klipper detects that an active driver
|
|
has disabled itself, it will transition the printer into a "shutdown"
|
|
state.
|
|
|
|
It's also possible that a **TMC reports error** shutdown occurs due to
|
|
SPI errors that prevent communication with the driver (on tmc2130,
|
|
tmc5160, or tmc2660). If this occurs, it's common for the reported
|
|
driver status to show `00000000` or `ffffffff` - for example: `TMC
|
|
reports error: DRV_STATUS: ffffffff ...` OR `TMC reports error:
|
|
READRSP@RDSEL2: 00000000 ...`. Such a failure may be due to an SPI
|
|
wiring problem or may be due to a self-reset or failure of the TMC
|
|
driver.
|
|
|
|
Some common errors and tips for diagnosing them:
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|
|
|
#### TMC reports error: `... ot=1(OvertempError!)`
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|
|
|
This indicates the motor driver disabled itself because it became too
|
|
hot. Typical solutions are to decrease the stepper motor current,
|
|
increase cooling on the stepper motor driver, and/or increase cooling
|
|
on the stepper motor.
|
|
|
|
#### TMC reports error: `... ShortToGND` OR `LowSideShort`
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|
|
|
This indicates the driver has disabled itself because it detected very
|
|
high current passing through the driver. This may indicate a loose or
|
|
shorted wire to the stepper motor or within the stepper motor itself.
|
|
|
|
This error may also occur if using stealthChop mode and the TMC driver
|
|
is not able to accurately predict the mechanical load of the motor.
|
|
(If the driver makes a poor prediction then it may send too much
|
|
current through the motor and trigger its own over-current detection.)
|
|
To test this, disable stealthChop mode and check if the errors
|
|
continue to occur.
|
|
|
|
#### TMC reports error: `... reset=1(Reset)` OR `CS_ACTUAL=0(Reset?)` OR `SE=0(Reset?)`
|
|
|
|
This indicates that the driver has reset itself mid-print. This may be
|
|
due to voltage or wiring issues.
|
|
|
|
#### TMC reports error: `... uv_cp=1(Undervoltage!)`
|
|
|
|
This indicates the driver has detected a low-voltage event and has
|
|
disabled itself. This may be due to wiring or power supply issues.
|
|
|
|
### How do I tune spreadCycle/coolStep/etc. mode on my drivers?
|
|
|
|
The [Trinamic website](https://www.trinamic.com/) has guides on
|
|
configuring the drivers. These guides are often technical, low-level,
|
|
and may require specialized hardware. Regardless, they are the best
|
|
source of information.
|