klipper-dgus/docs/Measuring_Resonances.md

Measuring Resonances

Klipper has built-in support for ADXL345 accelerometer, which can be used to measure resonance frequencies of the printer for different axes, and auto-tune input shapers to compensate for resonances. Note that using ADXL345 requires some soldering and crimping. ADXL345 can be connected to a Raspberry Pi directly, or to an SPI interface of an MCU board (it needs to be reasonably fast).

Installation instructions

Wiring

You need to connect ADXL345 to your Raspberry Pi via SPI. Note that the I2C connection, which is suggested by ADXL345 documentation, has too low throughput and will not work. The recommended connection scheme:

ADXL345 pin	RPi pin	RPi pin name
3V3 (or VCC)	01	3.3v DC power
GND	06	Ground
CS	24	GPIO08 (SPI0_CE0_N)
SDO	21	GPIO09 (SPI0_MISO)
SDA	19	GPIO10 (SPI0_MOSI)
SCL	23	GPIO11 (SPI0_SCLK)

Fritzing wiring diagrams for some of the ADXL345 boards:

Double-check your wiring before powering up the Raspberry Pi to prevent damaging it or the accelerometer.

Mounting the accelerometer

The accelerometer must be attached to the toolhead. One needs to design a proper mount that fits their own 3D printer. It is better to align the axes of the accelerometer with the printer's axes (but if it makes it more convenient, axes can be swapped - i.e. no need to align X axis with X and so forth - it should be fine even if Z axis of accelerometer is X axis of the printer, etc.).

An example of mounting ADXL345 on the SmartEffector:

Note that on a bed slinger printer one must design 2 mounts: one for the toolhead and one for the bed, and run the measurements twice. See the corresponding section for more details.

Software installation

Note that resonance measurements and shaper auto-calibration require additional software dependencies not installed by default. First, you will have to run on your Raspberry Pi the following command:

~/klippy-env/bin/pip install -v numpy

to install numpy package. Note that, depending on the performance of the CPU, it may take a lot of time, up to 10-20 minutes. Be patient and wait for the completion of the installation. On some occasions, if the board has too little RAM, the installation may fail and you will need to enable swap.

Next, run the following command to install the additional dependencies:

sudo apt install python-numpy python-matplotlib

Afterwards, check and follow the instructions in the RPi Microcontroller document to setup the "linux mcu" on the Raspberry Pi.

Make sure the Linux SPI driver is enabled by running sudo raspi-config and enabling SPI under the "Interfacing options" menu.

Add the following to the printer.cfg file:

[mcu rpi]
serial: /tmp/klipper_host_mcu

[adxl345]
cs_pin: rpi:None

[resonance_tester]
accel_chip: adxl345
probe_points:
    100,100,20  # an example

It is advised to start with 1 probe point, in the middle of the print bed, slightly above it.

Restart Klipper via the RESTART command.

Measuring the resonances

Checking the setup

Now you can test a connection. In Octoprint, run ACCELEROMETER_QUERY. You should see the current measurements from the accelerometer, including the free-fall acceleration, e.g.

Recv: // adxl345 values (x, y, z): 470.719200, 941.438400, 9728.196800

If you get an error like Invalid adxl345 id (got xx vs e5), where xx is some other ID, it is indicative of the connection problem with ADXL345, or the faulty sensor. Double-check the power, the wiring (that it matches the schematics, no wire is broken or loose, etc.), and soldering quality.

Next, try running MEASURE_AXES_NOISE in Octoprint, you should get some baseline numbers for the noise of accelerometer on the axes (should be somewhere in the range of ~1-100).

Measuring the resonances

Now you can run some real-life tests. In printer.cfg add or replace the following values:

[printer]
max_accel: 7000
max_accel_to_decel: 7000

(after you are done with the measurements, revert these values to their old, or the newly suggested values). Also, if you have enabled input shaper already, you will need to disable it prior to this test as follows:

SET_INPUT_SHAPER SHAPER_FREQ_X=0 SHAPER_FREQ_Y=0

as it is not valid to run the resonance testing with the input shaper enabled.

Run the following command:

TEST_RESONANCES AXIS=X

Note that it will create vibrations on X axis.

Attention! Be sure to observe the printer for the first time, to make sure the vibrations do not become too violent (M112 command can be used to abort the test in case of emergency; hopefully it will not come to this though). If the vibrations do get too strong, you can attempt to specify a lower than the default value for accel_per_hz parameter in [resonance_tester] section, e.g.

[resonance_tester]
accel_chip: adxl345
accel_per_hz: 50  # default is 75
probe_points: ...

If it works for X axis, run for Y axis as well:

TEST_RESONANCES AXIS=Y

This will generate 2 CSV files (/tmp/resonances_x_*.csv and /tmp/resonances_y_*.csv). These files can be processed with the stand-alone script on a Raspberry Pi. To do that, run running the following commands:

~/klipper/scripts/calibrate_shaper.py /tmp/resonances_x_*.csv -o /tmp/shaper_calibrate_x.png
~/klipper/scripts/calibrate_shaper.py /tmp/resonances_y_*.csv -o /tmp/shaper_calibrate_y.png

This script will generate the charts /tmp/shaper_calibrate_x.png and /tmp/shaper_calibrate_y.png with frequency responses. You will also get the suggested frequencies for each input shaper, as well as which input shaper is recommended for your setup. For example:

Fitted shaper 'zv' frequency = 56.7 Hz (vibrations = 23.2%)
Fitted shaper 'mzv' frequency = 52.9 Hz (vibrations = 10.9%)
Fitted shaper 'ei' frequency = 62.0 Hz (vibrations = 8.9%)
Fitted shaper '2hump_ei' frequency = 59.0 Hz (vibrations = 4.9%)
Fitted shaper '3hump_ei' frequency = 65.0 Hz (vibrations = 3.3%)
Recommended shaper is 2hump_ei @ 59.0 Hz

The suggested configuration can be added to [input_shaper] section of printer.cfg:

[input_shaper]
shaper_freq_x: 59.0
shaper_type_x: 2hump_ei
shaper_freq_y: ...
shaper_type_y: ...

or you can choose some other configuration yourself based on the generated charts: peaks in the power spectral density on the charts correspond to the resonance frequencies of the printer.

Note that alternatively you can run the input shaper autocalibration from Klipper directly, which can be convenient, for example, for the input shaper re-calibration.

Bed-slinger printers

If your printer is a bed slinger printer, you will need to change the location of the accelerometer between the measurements for X and Y axes: measure the resonances of X axis with the accelerometer attached to the toolhead and the resonances of Y axis - to the bed (the usual bed slinger setup).

However, you can also connect two accelerometers simultaneously, though they must be connected to different boards (say, to an RPi and printer MCU board), or to two different physical SPI interfaces on the same board (rarely available). Then they can be configured in the following manner:

[adxl345 adxl345_x]
# Assuming adxl345_x is connected to an RPi
cs_pin: rpi:None

[adxl345 adxl345_y]
# Assuming adxl345_y is connected to a printer MCU board
cs_pin: ...  # Printer board SPI chip select (CS) pin

[resonance_tester]
accel_chip_x: adxl345_x
accel_chip_y: adxl345_y
probe_points: ...

Then the commands TEST_RESONANCES AXIS=X and TEST_RESONANCES AXIS=Y will use the correct accelerometer for each axis.

Selecting max_accel

Keep in mind that the input shaper can create some smoothing in parts, especially at high accelerations. Therefore, after the calibration is finished, you will still need to choose the max_accel value that does not create too much smoothing in the printed parts. Follow this part of the input shaper tuning guide and print the test model.

The same notice applies to the input shaper auto-calibration with SHAPER_CALIBRATE command: it is still necessary to choose the right max_accel value after the auto-calibration.

Input Shaper auto-calibration

Besides manually choosing the appropriate parameters for the input shaper feature, it is also possible to run the auto-tuning for the input shaper directly from Klipper. Run the following command via Octoprint terminal:

SHAPER_CALIBRATE

This will run the full test for both axes and generate the csv output (/tmp/calibration_data_*.csv by default) for the frequency response and the suggested input shapers. You will also get the suggested frequencies for each input shaper, as well as which input shaper is recommended for your setup, on Octoprint console. For example:

Fitted shaper 'zv' frequency = 56.7 Hz (vibrations = 23.2%)
Fitted shaper 'mzv' frequency = 52.9 Hz (vibrations = 10.9%)
Fitted shaper 'ei' frequency = 62.0 Hz (vibrations = 8.9%)
Fitted shaper '2hump_ei' frequency = 59.0 Hz (vibrations = 4.9%)
Fitted shaper '3hump_ei' frequency = 65.0 Hz (vibrations = 3.3%)
Recommended shaper_type_y = 2hump_ei, shaper_freq_y = 59.0 Hz

If you agree with the suggested parameters, you can execute SAVE_CONFIG now to save them and restart the Klipper.

If your printer is a bed slinger printer, you can specify which axis to test, so that you can change the accelerometer mounting point between the tests (by default the test is performed for both axes):

SHAPER_CALIBRATE AXIS=Y

You can execute SAVE_CONFIG twice - after calibrating each axis.

However, if you connected two accelerometers simultaneously, you simply run SHAPER_CALIBRATE without specifying an axis to calibrate the input shaper for both axes in one go.

Input Shaper re-calibration

SHAPER_CALIBRATE command can be also used to re-calibrate the input shaper in the future, especially if some changes to the printer that can affect its kinematics are made. One can either re-run the full calibration using SHAPER_CALIBRATE command, or restrict the auto-calibration to a single axis by supplying AXIS= parameter, like

SHAPER_CALIBRATE AXIS=X

Warning! It is not advisable to run the shaper autocalibration very frequently (e.g. before every print, or every day). In order to determine resonance frequencies, autocalibration creates intensive vibrations on each of the axes. Generally, 3D printers are not designed to withstand a prolonged exposure to vibrations near the resonance frequencies. Doing so may increase wear of the printer components and reduce their lifespan. There is also an increased risk of some parts unscrewing or becoming loose. Always check that all parts of the printer (including the ones that may normally not move) are securely fixed in place after each auto-tuning.

Also, due to some noise in measurements, it is possible that the tuning results will be slightly different from one calibration run to another one. Still, it is not expected that the noise will affect the print quality too much. However, it is still advised to double-check the suggested parameters, and print some test prints before using them to confirm they are good.

Offline processing of the accelerometer data

It is possible to generate the raw accelerometer data and process it offline (e.g. on a host machine), for example to find resonances. In order to do so, run the following commands via Octoprint terminal:

SET_INPUT_SHAPER SHAPER_FREQ_X=0 SHAPER_FREQ_Y=0
TEST_RESONANCES AXIS=X OUTPUT=raw_data

ignoring any errors for SET_INPUT_SHAPER command. For TEST_RESONANCES command, specify the desired test axis. The raw data will be written into /tmp directory on the RPi.

The raw data can also be obtained by running the command ACCELEROMETER_MEASURE command twice during some normal printer activity - first to start the measurements, and then to stop them and write the output file. Refer to G-Codes for more details.

The data can be processed later by the following scripts: scripts/graph_accelerometer.py and scripts/calibrate_shaper.py. Both of them accept one or several raw csv files as the input depending on the mode. The graph_accelerometer.py script supports several modes of operation:

• plotting raw accelerometer data (use -r parameter), only 1 input is supported;
• plotting a frequency response (no extra parameters required), if multiple inputs are specified, the average frequency response is computed;
• comparison of the frequency response between several inputs (use -c parameter); you can additionally specify which accelerometer axis to consider via -a x, -a y or -a z parameter (if none specified, the sum of vibrations for all axes is used);
• plotting the spectrogram (use -s parameter), only 1 input is supported; you can additionally specify which accelerometer axis to consider via -a x, -a y or -a z parameter (if none specified, the sum of vibrations for all axes is used).

Note that graph_accelerometer.py script supports only the raw_data*.csv files and not resonances*.csv or calibration_data*.csv files.

For example,

~/klipper/scripts/graph_accelerometer.py /tmp/raw_data_x_*.csv -o /tmp/resonances_x.png -c -a z

will plot the comparison of several /tmp/raw_data_x_*.csv files for Z axis to /tmp/resonances_x.png file.

The shaper_calibrate.py script accepts 1 or several inputs and can run automatic tuning of the input shaper and suggest the best parameters that work well for all provided inputs. It prints the suggested parameters to the console, and can additionally generate the chart if -o output.png parameter is provided, or the CSV file if -c output.csv parameter is specified.

Providing several inputs to shaper_calibrate.py script can be useful if running some advanced tuning of the input shapers, for example:

• Running TEST_RESONANCES AXIS=X OUTPUT=raw_data (and Y axis) for a single axis twice on a bed slinger printer with the accelerometer attached to the toolhead the first time, and the accelerometer attached to the bed the second time in order to detect axes cross-resonances and attempt to cancel them with input shapers.
• Running TEST_RESONANCES AXIS=Y OUTPUT=raw_data twice on a bed slinger with a glass bed and a magnetic surfaces (which is lighter) to find the input shaper parameters that work well for any print surface configuration.
• Combining the resonance data from multiple test points.
• Combining the resonance data from 2 axis (e.g. on a bed slinger printer to configure X-axis input_shaper from both X and Y axes resonances to cancel vibrations of the bed in case the nozzle 'catches' a print when moving in X axis direction).