klipper-dgus/docs/Manual_Level.md

This document describes tools for calibrating a Z endstop and for performing adjustments to bed leveling screws.

Calibrating a Z endstop

An accurate Z endstop position is critical to obtaining high quality prints.

Note, though, the accuracy of the Z endstop switch itself can be a limiting factor. If one is using Trinamic stepper motor drivers then consider enabling endstop phase detection to improve the accuracy of the switch.

To perform a Z endstop calibration, home the printer, move the head to a position near the center of the bed, navigate to the OctoPrint terminal tab, and run:

Z_ENDSTOP_CALIBRATE

Then perform the "paper test" steps to determine the actual height at the given position. One can then ACCEPT the position and save the results to the config file with:

SAVE_CONFIG

It's preferable to use a Z endstop switch on the opposite end of the Z axis from the bed. (Homing away from the bed is more robust as then it is generally always safely to home the Z.) However, if one must home towards the bed it is recommended to adjust the endstop so that it triggers a small distance (eg, .5mm) above the bed. Almost all endstop switches can safely be depressed a small distance beyond their trigger point. When this is done, one should find that the Z_ENDSTOP_CALIBRATE command reports a small positive value (eg, .5mm) for the Z position_endstop. Triggering the endstop while it is still some distance from the bed reduces the risk of inadvertent bed crashes.

Some printers have the ability to manually adjust the location of the physical endstop switch. However, it's recommended to perform Z endstop positioning in software with Klipper - once the physical location of the endstop is in a convenient location, one can make any further adjustments by running Z_ENDSTOP_CALIBRATE or by manually updating the Z position_endstop in the configuration file.

Adjusting bed leveling screws

The secret to getting good bed leveling with bed leveling screws is to utilize the printer's high precision motion system during the bed leveling process itself. This is done by commanding the nozzle to a position nearest each bed screw and then adjusting that screw until the bed is a set distance from the nozzle. Klipper has a tool to assist with this. In order to use the tool it is necessary to specify each screw XY location.

This is done by creating a [bed_screws] config section. For example, it might look something similar to:

[bed_screws]
screw1: 100,50
screw2: 100,150
screw3: 150,100

If a bed screw is under the bed, then specify the XY position directly above the screw. If the screw is outside the bed then specify an XY position closest to the screw that is still within the range of the bed.

Once the config file is ready, run RESTART to load that config, and then one can start the tool by running:

BED_SCREWS_ADJUST

This tool will move the printer's nozzle to each screw XY location and then move the nozzle to a Z=0 height. At this point one can use the "paper test" to adjust the bed screw directly under the nozzle. See the information described in "the paper test", but adjust the bed screw instead of commanding the nozzle to different heights. Adjust the bed screw until there is a small amount of friction when pushing the paper back and forth.

Once the screw is adjusted so that a small amount of friction is felt, run either the ACCEPT or ADJUSTED command. Use the ADJUSTED command if the bed screw needed an adjustment (typically anything more than about 1/8th of a turn of the screw). Use the ACCEPT command if no significant adjustment is necessary. Both commands will cause the tool to proceed to the next screw. (When an ADJUSTED command is used, the tool will schedule an additional cycle of bed screw adjustments; the tool completes successfully when all bed screws are verified to not require any significant adjustments.) One can use the ABORT command to exit the tool early.

This system works best when the printer has a flat printing surface (such as glass) and has straight rails. Upon successful completion of the bed leveling tool the bed should be ready for printing.

Fine grained bed screw adjustments

If the printer uses three bed screws and all three screws are under the bed, then it may be possible to perform a second "high precision" bed leveling step. This is done by commanding the nozzle to locations where the bed moves a larger distance with each bed screw adjustment.

For example, consider a bed with screws at locations A, B, and C:

For each adjustment made to the bed screw at location C, the bed will swing along a pendulum defined by the remaining two bed screws (shown here as a green line). In this situation, each adjustment to the bed screw at C will move the bed at position D a further amount than directly at C. It is thus possible to make an improved C screw adjustment when the nozzle is at position D.

To enable this feature, one would determine the additional nozzle coordinates and add them to the config file. For example, it might look like:

[bed_screws]
screw1: 100,50
screw1_fine_adjust: 0,0
screw2: 100,150
screw2_fine_adjust: 300,300
screw3: 150,100
screw3_fine_adjust: 0,100

When this feature is enabled, the BED_SCREWS_ADJUST tool will first prompt for coarse adjustments directly above each screw position, and once those are accepted, it will prompt for fine adjustments at the additional locations. Continue to use ACCEPT and ADJUSTED at each position.