klipper-dgus/klippy/mcu.py

531 lines
23 KiB
Python

# Multi-processor safe interface to micro-controller
#
# Copyright (C) 2016 Kevin O'Connor <kevin@koconnor.net>
#
# This file may be distributed under the terms of the GNU GPLv3 license.
import sys, zlib, logging, time, math
import serialhdl, pins, chelper
class error(Exception):
pass
def parse_pin_extras(pin, can_pullup=False):
pullup = invert = 0
if can_pullup and pin.startswith('^'):
pullup = 1
pin = pin[1:].strip()
if pin.startswith('!'):
invert = 1
pin = pin[1:].strip()
return pin, pullup, invert
class MCU_stepper:
def __init__(self, mcu, step_pin, dir_pin, min_stop_interval, max_error):
self._mcu = mcu
self._oid = mcu.create_oid()
step_pin, pullup, invert_step = parse_pin_extras(step_pin)
dir_pin, pullup, self._invert_dir = parse_pin_extras(dir_pin)
self._mcu_freq = mcu.get_mcu_freq()
min_stop_interval = int(min_stop_interval * self._mcu_freq)
max_error = int(max_error * self._mcu_freq)
self.commanded_position = 0
self._mcu_position_offset = 0
mcu.add_config_cmd(
"config_stepper oid=%d step_pin=%s dir_pin=%s"
" min_stop_interval=%d invert_step=%d" % (
self._oid, step_pin, dir_pin, min_stop_interval, invert_step))
mcu.register_stepper(self)
self._step_cmd = mcu.lookup_command(
"queue_step oid=%c interval=%u count=%hu add=%hi")
self._dir_cmd = mcu.lookup_command(
"set_next_step_dir oid=%c dir=%c")
self._reset_cmd = mcu.lookup_command(
"reset_step_clock oid=%c clock=%u")
ffi_main, self.ffi_lib = chelper.get_ffi()
self._stepqueue = ffi_main.gc(self.ffi_lib.stepcompress_alloc(
max_error, self._step_cmd.msgid
, self._dir_cmd.msgid, self._invert_dir, self._oid),
self.ffi_lib.stepcompress_free)
self.print_to_mcu_time = mcu.print_to_mcu_time
def get_oid(self):
return self._oid
def get_invert_dir(self):
return self._invert_dir
def set_position(self, pos):
self._mcu_position_offset += self.commanded_position - pos
self.commanded_position = pos
def set_mcu_position(self, pos):
self._mcu_position_offset = pos - self.commanded_position
def get_mcu_position(self):
return self.commanded_position + self._mcu_position_offset
def note_stepper_stop(self):
self.ffi_lib.stepcompress_reset(self._stepqueue, 0)
def reset_step_clock(self, mcu_time):
clock = int(mcu_time * self._mcu_freq)
self.ffi_lib.stepcompress_reset(self._stepqueue, clock)
data = (self._reset_cmd.msgid, self._oid, clock & 0xffffffff)
self.ffi_lib.stepcompress_queue_msg(self._stepqueue, data, len(data))
def step(self, mcu_time, sdir):
clock = mcu_time * self._mcu_freq
self.ffi_lib.stepcompress_push(self._stepqueue, clock, sdir)
if sdir:
self.commanded_position += 1
else:
self.commanded_position -= 1
def step_sqrt(self, mcu_time, steps, step_offset, sqrt_offset, factor):
clock = mcu_time * self._mcu_freq
mcu_freq2 = self._mcu_freq**2
count = self.ffi_lib.stepcompress_push_sqrt(
self._stepqueue, steps, step_offset, clock
, sqrt_offset * mcu_freq2, factor * mcu_freq2)
self.commanded_position += count
return count
def step_factor(self, mcu_time, steps, step_offset, factor):
clock = mcu_time * self._mcu_freq
count = self.ffi_lib.stepcompress_push_factor(
self._stepqueue, steps, step_offset, clock, factor * self._mcu_freq)
self.commanded_position += count
return count
def step_delta_const(self, mcu_time, dist, start_pos
, inv_velocity, step_dist
, height, closestxy_d, closest_height2, movez_r):
clock = mcu_time * self._mcu_freq
count = self.ffi_lib.stepcompress_push_delta_const(
self._stepqueue, clock, dist, start_pos
, inv_velocity * self._mcu_freq, step_dist
, height, closestxy_d, closest_height2, movez_r)
self.commanded_position += count
return count
def step_delta_accel(self, mcu_time, dist, start_pos
, accel_multiplier, step_dist
, height, closestxy_d, closest_height2, movez_r):
clock = mcu_time * self._mcu_freq
mcu_freq2 = self._mcu_freq**2
count = self.ffi_lib.stepcompress_push_delta_accel(
self._stepqueue, clock, dist, start_pos
, accel_multiplier * mcu_freq2, step_dist
, height, closestxy_d, closest_height2, movez_r)
self.commanded_position += count
return count
def get_errors(self):
return self.ffi_lib.stepcompress_get_errors(self._stepqueue)
class MCU_endstop:
error = error
RETRY_QUERY = 1.000
def __init__(self, mcu, pin, stepper):
self._mcu = mcu
self._oid = mcu.create_oid()
self._stepper = stepper
stepper_oid = stepper.get_oid()
pin, pullup, self._invert = parse_pin_extras(pin, can_pullup=True)
self._cmd_queue = mcu.alloc_command_queue()
mcu.add_config_cmd(
"config_end_stop oid=%d pin=%s pull_up=%d stepper_oid=%d" % (
self._oid, pin, pullup, stepper_oid))
self._home_cmd = mcu.lookup_command(
"end_stop_home oid=%c clock=%u rest_ticks=%u pin_value=%c")
mcu.register_msg(self._handle_end_stop_state, "end_stop_state"
, self._oid)
self._query_cmd = mcu.lookup_command("end_stop_query oid=%c")
self._homing = False
self._min_query_time = 0.
self._next_query_clock = self._home_timeout_clock = 0
self._mcu_freq = mcu.get_mcu_freq()
self._retry_query_ticks = int(self._mcu_freq * self.RETRY_QUERY)
self._last_state = {}
self.print_to_mcu_time = mcu.print_to_mcu_time
def home_start(self, mcu_time, rest_time):
clock = int(mcu_time * self._mcu_freq)
rest_ticks = int(rest_time * self._mcu_freq)
self._homing = True
self._min_query_time = time.time()
self._next_query_clock = clock + self._retry_query_ticks
msg = self._home_cmd.encode(
self._oid, clock, rest_ticks, 1 ^ self._invert)
self._mcu.send(msg, reqclock=clock, cq=self._cmd_queue)
def home_finalize(self, mcu_time):
# XXX - this flushes the serial port of messages ready to be
# sent, but doesn't flush messages if they had an unmet minclock
self._mcu.serial.send_flush()
self._stepper.note_stepper_stop()
self._home_timeout_clock = int(mcu_time * self._mcu_freq)
def home_wait(self):
eventtime = time.time()
while self._check_busy(eventtime):
eventtime = self._mcu.pause(eventtime + 0.1)
def _handle_end_stop_state(self, params):
logging.debug("end_stop_state %s" % (params,))
self._last_state = params
def _check_busy(self, eventtime):
# Check if need to send an end_stop_query command
if self._mcu.is_fileoutput():
return False
last_sent_time = self._last_state.get('#sent_time', -1.)
if last_sent_time >= self._min_query_time:
if not self._homing:
return False
if not self._last_state.get('homing', 0):
pos = self._last_state.get('pos', 0)
if self._stepper.get_invert_dir():
pos = -pos
self._stepper.set_mcu_position(pos)
self._homing = False
return False
if (self._mcu.serial.get_clock(last_sent_time)
> self._home_timeout_clock):
# Timeout - disable endstop checking
msg = self._home_cmd.encode(self._oid, 0, 0, 0)
self._mcu.send(msg, reqclock=0, cq=self._cmd_queue)
raise error("Timeout during endstop homing")
if self._mcu.is_shutdown:
raise error("MCU is shutdown")
last_clock, last_clock_time = self._mcu.get_last_clock()
if last_clock >= self._next_query_clock:
self._next_query_clock = last_clock + self._retry_query_ticks
msg = self._query_cmd.encode(self._oid)
self._mcu.send(msg, cq=self._cmd_queue)
return True
def query_endstop(self, mcu_time):
clock = int(mcu_time * self._mcu_freq)
self._homing = False
self._min_query_time = time.time()
self._next_query_clock = clock
def query_endstop_wait(self):
eventtime = time.time()
while self._check_busy(eventtime):
eventtime = self._mcu.pause(eventtime + 0.1)
return self._last_state.get('pin', self._invert) ^ self._invert
class MCU_digital_out:
def __init__(self, mcu, pin, max_duration):
self._mcu = mcu
self._oid = mcu.create_oid()
pin, pullup, self._invert = parse_pin_extras(pin)
self._last_clock = 0
self._last_value = None
self._mcu_freq = mcu.get_mcu_freq()
self._cmd_queue = mcu.alloc_command_queue()
mcu.add_config_cmd(
"config_digital_out oid=%d pin=%s default_value=%d"
" max_duration=%d" % (self._oid, pin, self._invert, max_duration))
self._set_cmd = mcu.lookup_command(
"schedule_digital_out oid=%c clock=%u value=%c")
self.print_to_mcu_time = mcu.print_to_mcu_time
def set_digital(self, mcu_time, value):
clock = int(mcu_time * self._mcu_freq)
msg = self._set_cmd.encode(self._oid, clock, value ^ self._invert)
self._mcu.send(msg, minclock=self._last_clock, reqclock=clock
, cq=self._cmd_queue)
self._last_clock = clock
self._last_value = value
def get_last_setting(self):
return self._last_value
def set_pwm(self, mcu_time, value):
dval = 0
if value > 127:
dval = 1
self.set_digital(mcu_time, dval)
class MCU_pwm:
def __init__(self, mcu, pin, cycle_ticks, max_duration, hard_pwm=True):
self._mcu = mcu
self._oid = mcu.create_oid()
self._last_clock = 0
self._mcu_freq = mcu.get_mcu_freq()
self._cmd_queue = mcu.alloc_command_queue()
if hard_pwm:
mcu.add_config_cmd(
"config_pwm_out oid=%d pin=%s cycle_ticks=%d default_value=0"
" max_duration=%d" % (self._oid, pin, cycle_ticks, max_duration))
self._set_cmd = mcu.lookup_command(
"schedule_pwm_out oid=%c clock=%u value=%c")
else:
mcu.add_config_cmd(
"config_soft_pwm_out oid=%d pin=%s cycle_ticks=%d"
" default_value=0 max_duration=%d" % (
self._oid, pin, cycle_ticks, max_duration))
self._set_cmd = mcu.lookup_command(
"schedule_soft_pwm_out oid=%c clock=%u value=%c")
self.print_to_mcu_time = mcu.print_to_mcu_time
def set_pwm(self, mcu_time, value):
clock = int(mcu_time * self._mcu_freq)
msg = self._set_cmd.encode(self._oid, clock, value)
self._mcu.send(msg, minclock=self._last_clock, reqclock=clock
, cq=self._cmd_queue)
self._last_clock = clock
class MCU_adc:
ADC_MAX = 1024 # 10bit adc
def __init__(self, mcu, pin):
self._mcu = mcu
self._oid = mcu.create_oid()
self._min_sample = 0
self._max_sample = 0xffff
self._sample_ticks = 0
self._sample_count = 1
self._report_clock = 0
self._callback = None
self._inv_max_adc = 0.
self._mcu_freq = mcu.get_mcu_freq()
self._cmd_queue = mcu.alloc_command_queue()
mcu.add_config_cmd("config_analog_in oid=%d pin=%s" % (self._oid, pin))
mcu.add_init_callback(self._init_callback)
mcu.register_msg(self._handle_analog_in_state, "analog_in_state"
, self._oid)
self._query_cmd = mcu.lookup_command(
"query_analog_in oid=%c clock=%u sample_ticks=%u sample_count=%c"
" rest_ticks=%u min_value=%hu max_value=%hu")
def set_minmax(self, sample_time, sample_count, minval=None, maxval=None):
self._sample_ticks = int(sample_time * self._mcu_freq)
self._sample_count = sample_count
if minval is None:
minval = 0
if maxval is None:
maxval = 0xffff
max_adc = sample_count * self.ADC_MAX
self._min_sample = int(minval * max_adc)
self._max_sample = min(0xffff, int(math.ceil(maxval * max_adc)))
self._inv_max_adc = 1.0 / max_adc
def _init_callback(self):
last_clock, last_clock_time = self._mcu.get_last_clock()
clock = last_clock + int(self._mcu_freq * (1.0 + self._oid * 0.01)) # XXX
msg = self._query_cmd.encode(
self._oid, clock, self._sample_ticks, self._sample_count
, self._report_clock, self._min_sample, self._max_sample)
self._mcu.send(msg, reqclock=clock, cq=self._cmd_queue)
def _handle_analog_in_state(self, params):
last_value = params['value'] * self._inv_max_adc
next_clock = self._mcu.serial.translate_clock(params['next_clock'])
last_read_time = (next_clock - self._report_clock) / self._mcu_freq
if self._callback is not None:
self._callback(last_read_time, last_value)
def set_adc_callback(self, report_time, callback):
self._report_clock = int(report_time * self._mcu_freq)
self._callback = callback
class MCU:
error = error
COMM_TIMEOUT = 3.5
def __init__(self, printer, config):
self._printer = printer
self._config = config
# Serial port
baud = config.getint('baud', 115200)
serialport = config.get('serial', '/dev/ttyS0')
self.serial = serialhdl.SerialReader(printer.reactor, serialport, baud)
self.is_shutdown = False
self._is_fileoutput = False
self._timeout_timer = printer.reactor.register_timer(
self.timeout_handler)
# Config building
self._emergency_stop_cmd = self._clear_shutdown_cmd = None
self._num_oids = 0
self._config_cmds = []
self._config_crc = None
self._init_callbacks = []
# Move command queuing
ffi_main, self.ffi_lib = chelper.get_ffi()
self._steppers = []
self._steppersync = None
# Print time to clock epoch calculations
self._print_start_time = 0.
self._mcu_freq = 0.
# Stats
self._mcu_tick_avg = 0.
self._mcu_tick_stddev = 0.
def handle_mcu_stats(self, params):
logging.debug("mcu stats: %s" % (params,))
count = params['count']
tick_sum = params['sum']
c = 1.0 / (count * self._mcu_freq)
self._mcu_tick_avg = tick_sum * c
tick_sumsq = params['sumsq']
tick_sumavgsq = ((tick_sum // (256*count)) * count)**2
self._mcu_tick_stddev = c * 256. * math.sqrt(
count * tick_sumsq - tick_sumavgsq)
def handle_shutdown(self, params):
if self.is_shutdown:
return
self.is_shutdown = True
logging.info("%s: %s" % (params['#name'], params['#msg']))
self.serial.dump_debug()
self._printer.note_shutdown(params['#msg'])
# Connection phase
def connect(self):
if not self._is_fileoutput:
self.serial.connect()
self._printer.reactor.update_timer(
self._timeout_timer, time.time() + self.COMM_TIMEOUT)
self._mcu_freq = float(self.serial.msgparser.config['CLOCK_FREQ'])
self._emergency_stop_cmd = self.lookup_command("emergency_stop")
self._clear_shutdown_cmd = self.lookup_command("clear_shutdown")
self.register_msg(self.handle_shutdown, 'shutdown')
self.register_msg(self.handle_shutdown, 'is_shutdown')
self.register_msg(self.handle_mcu_stats, 'stats')
def connect_file(self, debugoutput, dictionary, pace=False):
self._is_fileoutput = True
self.serial.connect_file(debugoutput, dictionary)
if not pace:
def dummy_set_print_start_time(eventtime):
pass
def dummy_get_print_buffer_time(eventtime, last_move_end):
return 0.250
self.set_print_start_time = dummy_set_print_start_time
self.get_print_buffer_time = dummy_get_print_buffer_time
def timeout_handler(self, eventtime):
last_clock, last_clock_time = self.serial.get_last_clock()
timeout = last_clock_time + self.COMM_TIMEOUT
if eventtime < timeout:
return timeout
logging.info("Timeout with firmware (eventtime=%f last_status=%f)" % (
eventtime, last_clock_time))
self._printer.note_mcu_error("Lost communication with firmware")
return self._printer.reactor.NEVER
def disconnect(self):
self.serial.disconnect()
if self._steppersync is not None:
self.ffi_lib.steppersync_free(self._steppersync)
self._steppersync = None
def stats(self, eventtime):
stats = self.serial.stats(eventtime)
stats += " mcu_task_avg=%.06f mcu_task_stddev=%.06f" % (
self._mcu_tick_avg, self._mcu_tick_stddev)
err = 0
for s in self._steppers:
err += s.get_errors()
if err:
stats += " step_errors=%d" % (err,)
return stats
def force_shutdown(self):
self.send(self._emergency_stop_cmd.encode())
def clear_shutdown(self):
logging.info("Sending clear_shutdown command")
self.send(self._clear_shutdown_cmd.encode())
def is_fileoutput(self):
return self._is_fileoutput
# Configuration phase
def _add_custom(self):
data = self._config.get('custom', '')
for line in data.split('\n'):
line = line.strip()
cpos = line.find('#')
if cpos >= 0:
line = line[:cpos].strip()
if not line:
continue
self.add_config_cmd(line)
def build_config(self):
# Build config commands
self._add_custom()
self._config_cmds.insert(0, "allocate_oids count=%d" % (
self._num_oids,))
# Resolve pin names
mcu = self.serial.msgparser.config['MCU']
pin_map = self._config.get('pin_map', None)
if pin_map is None:
pnames = pins.mcu_to_pins(mcu)
else:
pnames = pins.map_pins(pin_map, mcu)
updated_cmds = []
for cmd in self._config_cmds:
try:
updated_cmds.append(pins.update_command(cmd, pnames))
except:
raise self._config.error("Unable to translate pin name: %s" % (
cmd,))
self._config_cmds = updated_cmds
# Calculate config CRC
self._config_crc = zlib.crc32('\n'.join(self._config_cmds)) & 0xffffffff
self.add_config_cmd("finalize_config crc=%d" % (self._config_crc,))
self._send_config()
def _send_config(self):
msg = self.create_command("get_config")
if self._is_fileoutput:
config_params = {
'is_config': 0, 'move_count': 500, 'crc': self._config_crc}
else:
config_params = self.serial.send_with_response(msg, 'config')
if not config_params['is_config']:
# Send config commands
for c in self._config_cmds:
self.send(self.create_command(c))
if not self._is_fileoutput:
config_params = self.serial.send_with_response(msg, 'config')
if self._config_crc != config_params['crc']:
raise error("Printer CRC does not match config")
logging.info("Configured")
stepqueues = tuple(s._stepqueue for s in self._steppers)
self._steppersync = self.ffi_lib.steppersync_alloc(
self.serial.serialqueue, stepqueues, len(stepqueues),
config_params['move_count'])
for cb in self._init_callbacks:
cb()
# Config creation helpers
def create_oid(self):
oid = self._num_oids
self._num_oids += 1
return oid
def add_config_cmd(self, cmd):
self._config_cmds.append(cmd)
def add_init_callback(self, callback):
self._init_callbacks.append(callback)
def register_msg(self, cb, msg, oid=None):
self.serial.register_callback(cb, msg, oid)
def register_stepper(self, stepper):
self._steppers.append(stepper)
def alloc_command_queue(self):
return self.serial.alloc_command_queue()
def lookup_command(self, msgformat):
return self.serial.msgparser.lookup_command(msgformat)
def create_command(self, msg):
return self.serial.msgparser.create_command(msg)
# Wrappers for mcu object creation
def create_stepper(self, step_pin, dir_pin, min_stop_interval, max_error):
return MCU_stepper(self, step_pin, dir_pin, min_stop_interval, max_error)
def create_endstop(self, pin, stepper):
return MCU_endstop(self, pin, stepper)
def create_digital_out(self, pin, max_duration=2.):
max_duration = int(max_duration * self._mcu_freq)
return MCU_digital_out(self, pin, max_duration)
def create_pwm(self, pin, hard_cycle_ticks, max_duration=2.):
max_duration = int(max_duration * self._mcu_freq)
if hard_cycle_ticks:
return MCU_pwm(self, pin, hard_cycle_ticks, max_duration)
if hard_cycle_ticks < 0:
return MCU_digital_out(self, pin, max_duration)
cycle_ticks = int(self._mcu_freq / 10.)
return MCU_pwm(self, pin, cycle_ticks, max_duration, hard_pwm=False)
def create_adc(self, pin):
return MCU_adc(self, pin)
# Clock syncing
def set_print_start_time(self, eventtime):
est_mcu_time = self.serial.get_clock(eventtime) / self._mcu_freq
self._print_start_time = est_mcu_time
def get_print_buffer_time(self, eventtime, print_time):
if self.is_shutdown:
return 0.
mcu_time = print_time + self._print_start_time
est_mcu_time = self.serial.get_clock(eventtime) / self._mcu_freq
return mcu_time - est_mcu_time
def print_to_mcu_time(self, print_time):
return print_time + self._print_start_time
def get_mcu_freq(self):
return self._mcu_freq
def get_last_clock(self):
return self.serial.get_last_clock()
# Move command queuing
def send(self, cmd, minclock=0, reqclock=0, cq=None):
self.serial.send(cmd, minclock, reqclock, cq=cq)
def flush_moves(self, print_time):
mcu_time = print_time + self._print_start_time
clock = int(mcu_time * self._mcu_freq)
self.ffi_lib.steppersync_flush(self._steppersync, clock)
def pause(self, waketime):
return self._printer.reactor.pause(waketime)
def __del__(self):
self.disconnect()