klipper-dgus/klippy/extras/probe.py

367 lines
16 KiB
Python

# Z-Probe support
#
# Copyright (C) 2017-2019 Kevin O'Connor <kevin@koconnor.net>
#
# This file may be distributed under the terms of the GNU GPLv3 license.
import pins, homing, manual_probe
HINT_TIMEOUT = """
Make sure to home the printer before probing. If the probe
did not move far enough to trigger, then consider reducing
the Z axis minimum position so the probe can travel further
(the Z minimum position can be negative).
"""
class PrinterProbe:
def __init__(self, config, mcu_probe):
self.printer = config.get_printer()
self.name = config.get_name()
self.mcu_probe = mcu_probe
self.speed = config.getfloat('speed', 5.0)
self.x_offset = config.getfloat('x_offset', 0.)
self.y_offset = config.getfloat('y_offset', 0.)
self.z_offset = config.getfloat('z_offset')
self.probe_calibrate_z = 0.
# Infer Z position to move to during a probe
if config.has_section('stepper_z'):
zconfig = config.getsection('stepper_z')
self.z_position = zconfig.getfloat('position_min', 0.)
else:
pconfig = config.getsection('printer')
self.z_position = pconfig.getfloat('minimum_z_position', 0.)
# Register z_virtual_endstop pin
self.printer.lookup_object('pins').register_chip('probe', self)
# Register PROBE/QUERY_PROBE commands
self.gcode = self.printer.lookup_object('gcode')
self.gcode.register_command('PROBE', self.cmd_PROBE,
desc=self.cmd_PROBE_help)
self.gcode.register_command('QUERY_PROBE', self.cmd_QUERY_PROBE,
desc=self.cmd_QUERY_PROBE_help)
self.gcode.register_command('PROBE_CALIBRATE', self.cmd_PROBE_CALIBRATE,
desc=self.cmd_PROBE_CALIBRATE_help)
self.gcode.register_command('PROBE_ACCURACY', self.cmd_PROBE_ACCURACY,
desc=self.cmd_PROBE_ACCURACY_help)
def setup_pin(self, pin_type, pin_params):
if pin_type != 'endstop' or pin_params['pin'] != 'z_virtual_endstop':
raise pins.error("Probe virtual endstop only useful as endstop pin")
if pin_params['invert'] or pin_params['pullup']:
raise pins.error("Can not pullup/invert probe virtual endstop")
return self.mcu_probe
def get_offsets(self):
return self.x_offset, self.y_offset, self.z_offset
cmd_PROBE_help = "Probe Z-height at current XY position"
def cmd_PROBE(self, params):
self._probe(self.speed)
def _probe(self, speed):
toolhead = self.printer.lookup_object('toolhead')
homing_state = homing.Homing(self.printer)
pos = toolhead.get_position()
pos[2] = self.z_position
endstops = [(self.mcu_probe, "probe")]
verify = self.printer.get_start_args().get('debugoutput') is None
try:
homing_state.homing_move(pos, endstops, speed,
probe_pos=True, verify_movement=verify)
except homing.EndstopError as e:
reason = str(e)
if "Timeout during endstop homing" in reason:
reason += HINT_TIMEOUT
raise self.gcode.error(reason)
pos = toolhead.get_position()
self.gcode.respond_info("probe at %.3f,%.3f is z=%.6f" % (
pos[0], pos[1], pos[2]))
self.gcode.reset_last_position()
cmd_QUERY_PROBE_help = "Return the status of the z-probe"
def cmd_QUERY_PROBE(self, params):
toolhead = self.printer.lookup_object('toolhead')
print_time = toolhead.get_last_move_time()
self.mcu_probe.query_endstop(print_time)
res = self.mcu_probe.query_endstop_wait()
self.gcode.respond_info(
"probe: %s" % (["open", "TRIGGERED"][not not res],))
cmd_PROBE_ACCURACY_help = "Probe Z-height accuracy at current XY position"
def cmd_PROBE_ACCURACY(self, params):
toolhead = self.printer.lookup_object('toolhead')
probes = []
pos = toolhead.get_position()
number_of_reads = self.gcode.get_int('REPEAT', params, default=10,
minval=4, maxval=50)
speed = self.gcode.get_int('SPEED', params, default=self.speed,
minval=1, maxval=30)
z_start_position = self.gcode.get_float(
'Z', params, default=10., minval=self.z_offset, maxval=70.)
x_start_position = self.gcode.get_float('X', params, default=pos[0])
y_start_position = self.gcode.get_float('Y', params, default=pos[1])
start_pos = [x_start_position, y_start_position, z_start_position]
self.gcode.respond_info("probe accuracy: at X:%.3f Y:%.3f Z:%.3f\n"
" "
"and read %d times with speed of %d mm/s" % (
x_start_position, y_start_position,
z_start_position, number_of_reads, speed))
# Probe bed "number_of_reads" times
sum_reads = 0
for i in range(number_of_reads):
# Move Z to start reading position
self._move(start_pos, speed)
# Probe
self._probe(speed)
# Get Z value, accumulate value to calculate average
# and save it to calculate standard deviation
pos = toolhead.get_position()
sum_reads += pos[2]
probes.append(pos[2])
# Move Z to start reading position
self._move(start_pos, speed)
# Calculate maximum, minimum and average values
max_value = max(probes)
min_value = min(probes)
avg_value = sum(probes) / number_of_reads
# calculate the standard deviation
deviation_sum = 0
for i in range(number_of_reads):
deviation_sum += pow(probes[i] - avg_value, 2)
sigma = (deviation_sum / number_of_reads) ** 0.5
# Median
sorted_probes = sorted(probes)
middle = number_of_reads//2
if (number_of_reads & 1) == 1:
# odd number of reads
median = sorted_probes[middle]
else:
# even number of reads
median = (sorted_probes[middle]+sorted_probes[middle-1])/2
# Show information
self.gcode.respond_info(
"probe accuracy results: maximum %.6f, minimum %.6f, "
"average %.6f, median %.6f, standard deviation %.6f" % (
max_value, min_value, avg_value, median, sigma))
def _move(self, coord, speed):
toolhead = self.printer.lookup_object('toolhead')
curpos = toolhead.get_position()
for i in range(len(coord)):
if coord[i] is not None:
curpos[i] = coord[i]
try:
toolhead.move(curpos, speed)
except homing.EndstopError as e:
raise self.gcode.error(str(e))
def probe_calibrate_finalize(self, kin_pos):
if kin_pos is None:
return
z_offset = self.probe_calibrate_z - kin_pos[2]
self.gcode.respond_info(
"%s: z_offset: %.3f\n"
"The SAVE_CONFIG command will update the printer config file\n"
"with the above and restart the printer." % (self.name, z_offset))
configfile = self.printer.lookup_object('configfile')
configfile.set(self.name, 'z_offset', "%.3f" % (z_offset,))
cmd_PROBE_CALIBRATE_help = "Calibrate the probe's z_offset"
def cmd_PROBE_CALIBRATE(self, params):
# Perform initial probe
self._probe(self.speed)
# Move away from the bed
toolhead = self.printer.lookup_object('toolhead')
curpos = toolhead.get_position()
self.probe_calibrate_z = curpos[2]
curpos[2] += 5.
self._move(curpos, self.speed)
# Move the nozzle over the probe point
curpos[0] += self.x_offset
curpos[1] += self.y_offset
self._move(curpos, self.speed)
# Start manual probe
manual_probe.ManualProbeHelper(self.printer, params,
self.probe_calibrate_finalize)
# Endstop wrapper that enables probe specific features
class ProbeEndstopWrapper:
def __init__(self, config):
self.printer = config.get_printer()
self.gcode = self.printer.lookup_object('gcode')
self.position_endstop = config.getfloat('z_offset')
gcode_macro = self.printer.try_load_module(config, 'gcode_macro')
self.activate_gcode = gcode_macro.load_template(
config, 'activate_gcode')
self.deactivate_gcode = gcode_macro.load_template(
config, 'deactivate_gcode')
# Create an "endstop" object to handle the probe pin
ppins = self.printer.lookup_object('pins')
pin = config.get('pin')
pin_params = ppins.lookup_pin(pin, can_invert=True, can_pullup=True)
mcu = pin_params['chip']
mcu.register_config_callback(self._build_config)
self.mcu_endstop = mcu.setup_pin('endstop', pin_params)
# Wrappers
self.get_mcu = self.mcu_endstop.get_mcu
self.add_stepper = self.mcu_endstop.add_stepper
self.get_steppers = self.mcu_endstop.get_steppers
self.home_start = self.mcu_endstop.home_start
self.home_wait = self.mcu_endstop.home_wait
self.query_endstop = self.mcu_endstop.query_endstop
self.query_endstop_wait = self.mcu_endstop.query_endstop_wait
self.TimeoutError = self.mcu_endstop.TimeoutError
def _build_config(self):
kin = self.printer.lookup_object('toolhead').get_kinematics()
for stepper in kin.get_steppers('Z'):
stepper.add_to_endstop(self)
def home_prepare(self):
try:
self.activate_gcode.run_gcode_from_command()
except self.gcode.error as e:
raise homing.EndstopError(str(e))
self.mcu_endstop.home_prepare()
def home_finalize(self):
try:
self.deactivate_gcode.run_gcode_from_command()
except self.gcode.error as e:
raise homing.EndstopError(str(e))
self.mcu_endstop.home_finalize()
def get_position_endstop(self):
return self.position_endstop
# Helper code that can probe a series of points and report the
# position at each point.
class ProbePointsHelper:
def __init__(self, config, finalize_callback, default_points=None):
self.printer = config.get_printer()
self.finalize_callback = finalize_callback
self.probe_points = default_points
# Read config settings
if default_points is None or config.get('points', None) is not None:
points = config.get('points').split('\n')
try:
points = [line.split(',', 1) for line in points if line.strip()]
self.probe_points = [(float(p[0].strip()), float(p[1].strip()))
for p in points]
except:
raise config.error("Unable to parse probe points in %s" % (
config.get_name()))
if len(self.probe_points) < 3:
raise config.error("Need at least 3 probe points for %s" % (
config.get_name()))
self.horizontal_move_z = config.getfloat('horizontal_move_z', 5.)
self.speed = self.lift_speed = config.getfloat('speed', 50., above=0.)
self.probe_offsets = (0., 0., 0.)
self.samples = config.getint('samples', 1, minval=1)
self.sample_retract_dist = config.getfloat(
'sample_retract_dist', 2., above=0.)
self.samples_result = config.getchoice('samples_result',
{'median': 0, 'average': 1},
default='average')
# Internal probing state
self.results = []
self.busy = self.manual_probe = False
self.gcode = self.toolhead = None
def get_lift_speed(self):
return self.lift_speed
def _lift_z(self, z_pos, add=False, speed=None):
# Lift toolhead
curpos = self.toolhead.get_position()
if add:
curpos[2] += z_pos
else:
curpos[2] = z_pos
if speed is None:
speed = self.lift_speed
try:
self.toolhead.move(curpos, speed)
except homing.EndstopError as e:
self._finalize(False)
raise self.gcode.error(str(e))
def _move_next(self):
# Lift toolhead
self._lift_z(self.horizontal_move_z)
# Check if done probing
if len(self.results) >= len(self.probe_points):
self.toolhead.get_last_move_time()
self._finalize(True)
return
# Move to next XY probe point
x, y = self.probe_points[len(self.results)]
curpos = self.toolhead.get_position()
curpos[0] = x
curpos[1] = y
curpos[2] = self.horizontal_move_z
try:
self.toolhead.move(curpos, self.speed)
except homing.EndstopError as e:
self._finalize(False)
raise self.gcode.error(str(e))
self.gcode.reset_last_position()
if self.manual_probe:
manual_probe.ManualProbeHelper(self.printer, {},
self._manual_probe_finalize)
def _automatic_probe_point(self):
positions = []
for i in range(self.samples):
try:
self.gcode.run_script_from_command("PROBE")
except self.gcode.error as e:
self._finalize(False)
raise
positions.append(self.toolhead.get_position())
if i < self.samples - 1:
# retract
self._lift_z(self.sample_retract_dist, add=True)
if self.samples_result == 1:
# Calculate Average
calculated_value = [sum([pos[i] for pos in positions]) /
self.samples for i in range(3)]
else:
# Calculate Median
sorted_z_positions = sorted([position[2]
for position in positions])
middle = self.samples // 2
if (self.samples & 1) == 1:
# odd number of samples
median = sorted_z_positions[middle]
else:
# even number of samples
median = (sorted_z_positions[middle] +
sorted_z_positions[middle - 1]) / 2
calculated_value = [positions[0][0],
positions[0][1],
median]
self.results.append(calculated_value)
def start_probe(self, params):
# Lookup objects
self.toolhead = self.printer.lookup_object('toolhead')
self.gcode = self.printer.lookup_object('gcode')
probe = self.printer.lookup_object('probe', None)
method = self.gcode.get_str('METHOD', params, 'automatic').lower()
if probe is not None and method == 'automatic':
self.manual_probe = False
self.lift_speed = min(self.speed, probe.speed)
self.probe_offsets = probe.get_offsets()
if self.horizontal_move_z < self.probe_offsets[2]:
raise self.gcode.error("horizontal_move_z can't be less than"
" probe's z_offset")
else:
self.manual_probe = True
self.lift_speed = self.speed
self.probe_offsets = (0., 0., 0.)
# Start probe
self.results = []
self.busy = True
self._lift_z(self.horizontal_move_z, speed=self.speed)
self._move_next()
if not self.manual_probe:
# Perform automatic probing
while self.busy:
self._automatic_probe_point()
self._move_next()
def _manual_probe_finalize(self, kin_pos):
if kin_pos is None:
self._finalize(False)
return
self.results.append(kin_pos)
self._move_next()
def _finalize(self, success):
self.busy = False
self.gcode.reset_last_position()
if success:
self.finalize_callback(self.probe_offsets, self.results)
def load_config(config):
return PrinterProbe(config, ProbeEndstopWrapper(config))