klipper-dgus/klippy/extras/bed_mesh.py

600 lines
25 KiB
Python

# Mesh Bed Leveling
#
# Copyright (C) 2018 Kevin O'Connor <kevin@koconnor.net>
# Copyright (C) 2018 Eric Callahan <arksine.code@gmail.com>
#
# This file may be distributed under the terms of the GNU GPLv3 license.
import logging
import math
import json
import probe
class BedMeshError(Exception):
pass
# PEP 485 isclose()
def isclose(a, b, rel_tol=1e-09, abs_tol=0.0):
return abs(a-b) <= max(rel_tol * max(abs(a), abs(b)), abs_tol)
# Constrain value between min and max
def constrain(val, min_val, max_val):
return min(max_val, max(min_val, val))
# Linear interpolation between two values
def lerp(t, v0, v1):
return (1. - t) * v0 + t * v1
# retreive commma separated pair from config
def parse_pair(config, param, check=True, cast=float,
minval=None, maxval=None):
val = config.get(*param).strip().split(',', 1)
pair = tuple(cast(p.strip()) for p in val)
if check and len(pair) != 2:
raise config.error(
"bed_mesh: malformed '%s' value: %s"
% (param[0], config.get(*param)))
elif len(pair) == 1:
pair = (pair[0], pair[0])
if minval is not None:
if pair[0] < minval or pair[1] < minval:
raise config.error(
"Option '%s' in section bed_mesh must have a minimum of %s"
% (param[0]), minval)
if maxval is not None:
if pair[0] > maxval or pair[1] > maxval:
raise config.error(
"Option '%s' in section bed_mesh must have a maximum of %s"
% (param[0]), str(minval))
return pair
class BedMesh:
FADE_DISABLE = 0x7FFFFFFF
def __init__(self, config):
self.printer = config.get_printer()
self.last_position = [0., 0., 0., 0.]
self.calibrate = BedMeshCalibrate(config, self)
self.z_mesh = None
self.toolhead = None
self.horizontal_move_z = config.getfloat('horizontal_move_z', 5.)
self.fade_start = config.getfloat('fade_start', 1.)
self.fade_end = config.getfloat('fade_end', 10.)
self.fade_dist = self.fade_end - self.fade_start
if self.fade_dist <= 0.:
self.fade_start = self.fade_end = self.FADE_DISABLE
self.gcode = self.printer.lookup_object('gcode')
self.splitter = MoveSplitter(config, self.gcode)
self.gcode.register_command(
'BED_MESH_OUTPUT', self.cmd_BED_MESH_OUTPUT,
desc=self.cmd_BED_MESH_OUTPUT_help)
self.gcode.register_command(
'BED_MESH_CLEAR', self.cmd_BED_MESH_CLEAR,
desc=self.cmd_BED_MESH_CLEAR_help)
self.gcode.set_move_transform(self)
def printer_state(self, state):
if state == 'connect':
self.toolhead = self.printer.lookup_object('toolhead')
def set_mesh(self, mesh):
# Assign the current mesh. If set to None, no transform
# is applied
self.z_mesh = mesh
self.splitter.set_mesh(mesh)
# cache the current position before a transform takes place
self.last_position[:] = self.toolhead.get_position()
def get_z_factor(self, z_pos):
if z_pos >= self.fade_end:
return 0.
elif z_pos >= self.fade_start:
return (self.fade_end - z_pos) / self.fade_dist
else:
return 1.
def get_position(self):
# Return last, non-transformed position
if self.z_mesh is None:
# No mesh calibrated, so send toolhead position
self.last_position[:] = self.toolhead.get_position()
else:
# return current position minus the current z-adjustment
x, y, z, e = self.toolhead.get_position()
z_adjust = self.get_z_factor(z) * self.z_mesh.get_z(x, y)
self.last_position[:] = [x, y, z - z_adjust, e]
return list(self.last_position)
def move(self, newpos, speed):
factor = self.get_z_factor(newpos[2])
if self.z_mesh is None or not factor:
# No mesh calibrated, or mesh leveling phased out.
self.toolhead.move(newpos, speed)
else:
self.splitter.build_move(self.last_position, newpos, factor)
while not self.splitter.traverse_complete:
split_move = self.splitter.split()
if split_move:
self.toolhead.move(split_move, speed)
else:
raise self.gcode.error(
"Mesh Leveling: Error splitting move ")
self.last_position[:] = newpos
cmd_BED_MESH_OUTPUT_help = "Retrieve interpolated grid of probed z-points"
def cmd_BED_MESH_OUTPUT(self, params):
if self.z_mesh is None:
self.gcode.respond_info("Bed has not been probed")
else:
self.calibrate.print_probed_positions(self.gcode.respond_info)
self.z_mesh.print_mesh(self.gcode.respond, self.horizontal_move_z)
cmd_BED_MESH_CLEAR_help = "Clear the Mesh so no z-adjusment is made"
def cmd_BED_MESH_CLEAR(self, params):
self.set_mesh(None)
class BedMeshCalibrate:
ALGOS = ['lagrange', 'bicubic']
def __init__(self, config, bedmesh):
self.printer = config.get_printer()
self.bedmesh = bedmesh
self.probed_z_table = None
self.build_map = False
self.probe_params = {}
points = self._generate_points(config)
self._init_probe_params(config, points)
self.probe_helper = probe.ProbePointsHelper(config, self, points)
self.z_endstop_pos = None
if config.has_section('stepper_z'):
zconfig = config.getsection('stepper_z')
self.z_endstop_pos = zconfig.getfloat(
'position_endstop', None)
self.gcode = self.printer.lookup_object('gcode')
self.gcode.register_command(
'BED_MESH_CALIBRATE', self.cmd_BED_MESH_CALIBRATE,
desc=self.cmd_BED_MESH_CALIBRATE_help)
self.gcode.register_command(
'BED_MESH_MAP', self.cmd_BED_MESH_MAP,
desc=self.cmd_BED_MESH_MAP_help)
def _generate_points(self, config):
x_cnt, y_cnt = parse_pair(
config, ('probe_count', '3'), check=False, cast=int, minval=3)
self.probe_params['x_count'] = x_cnt
self.probe_params['y_count'] = y_cnt
min_x, min_y = parse_pair(config, ('min_point',))
max_x, max_y = parse_pair(config, ('max_point',))
if max_x <= min_x or max_y <= min_y:
raise config.error('bed_mesh: invalid min/max points')
x_dist = (max_x - min_x) / (x_cnt - 1)
y_dist = (max_y - min_y) / (y_cnt - 1)
# floor distances down to next hundredth
x_dist = math.floor(x_dist * 100) / 100
y_dist = math.floor(y_dist * 100) / 100
if x_dist <= 1. or y_dist <= 1.:
raise config.error("bed_mesh: min/max points too close together")
# re-calc x_max
max_x = min_x + x_dist * (x_cnt - 1)
pos_y = min_y
points = []
for i in range(y_cnt):
for j in range(x_cnt):
if not i % 2:
# move in positive directon
pos_x = min_x + j * x_dist
else:
# move in negative direction
pos_x = max_x - j * x_dist
points.append((pos_x, pos_y))
pos_y += y_dist
logging.info('bed_mesh: generated points')
for p in points:
logging.info("(%.1f, %.1f)" % (p[0], p[1]))
return points
def _init_probe_params(self, config, points):
self.probe_params['min_x'] = min(points, key=lambda p: p[0])[0]
self.probe_params['max_x'] = max(points, key=lambda p: p[0])[0]
self.probe_params['min_y'] = min(points, key=lambda p: p[1])[1]
self.probe_params['max_y'] = max(points, key=lambda p: p[1])[1]
pps = parse_pair(config, ('mesh_pps', '2'), check=False,
cast=int, minval=0)
self.probe_params['mesh_x_pps'] = pps[0]
self.probe_params['mesh_y_pps'] = pps[1]
self.probe_params['algo'] = config.get('algorithm', 'lagrange') \
.strip().lower()
if self.probe_params['algo'] not in self.ALGOS:
raise config.error(
"bed_mesh: Unknown algorithm <%s>"
% (self.probe_params['algo']))
self.probe_params['tension'] = config.getfloat(
'bicubic_tension', .2, minval=0., maxval=2.)
cmd_BED_MESH_MAP_help = "Probe the bed and serialize output"
def cmd_BED_MESH_MAP(self, params):
self.build_map = True
self.start_calibration()
cmd_BED_MESH_CALIBRATE_help = "Perform Mesh Bed Leveling"
def cmd_BED_MESH_CALIBRATE(self, params):
self.build_map = False
self.start_calibration()
def start_calibration(self):
self.bedmesh.set_mesh(None)
self.gcode.run_script_from_command("G28")
self.probe_helper.start_probe()
def get_probed_position(self):
kin = self.printer.lookup_object('toolhead').get_kinematics()
return kin.calc_position()
def print_probed_positions(self, print_func):
if self.probed_z_table is not None:
msg = "Mesh Leveling Probed Z positions:\n"
for line in self.probed_z_table:
for x in line:
msg += " %f" % x
msg += "\n"
print_func(msg)
else:
print_func("bed_mesh: bed has not been probed")
def finalize(self, offsets, positions):
self.probe_params['x_offset'] = offsets[0]
self.probe_params['y_offset'] = offsets[1]
z_offset = offsets[2]
if self.probe_helper.get_last_xy_home_positon() is not None \
and self.z_endstop_pos is not None:
# Using probe as a virtual endstop, warn user if the
# stepper_z position_endstop is different
if self.z_endstop_pos != z_offset:
z_msg = "bed_mesh: WARN - probe z_offset is not" \
" equal to Z position_endstop\n"
z_msg += "[probe] z_offset: %.4f\n" % z_offset
z_msg += "[stepper_z] position_endstop: %.4f" \
% self.z_endstop_pos
logging.info(z_msg)
self.gcode.respond_info(z_msg)
x_cnt = self.probe_params['x_count']
y_cnt = self.probe_params['y_count']
# create a 2-D array representing the probed z-positions.
self.probed_z_table = [
[0. for i in range(x_cnt)] for j in range(y_cnt)]
# Check for multi-sampled points
z_table_len = x_cnt * y_cnt
if len(positions) % z_table_len:
raise self.gcode.error(
("bed_mesh: Invalid probe table length:\n"
"Sampled table length: %d") % len(positions))
samples = len(positions) / z_table_len
# Populate the organized probed table
for i in range(z_table_len):
y_position = i / x_cnt
x_position = 0
if y_position & 1 == 0:
# Even y count, x probed in positive directon
x_position = i % x_cnt
else:
# Odd y count, x probed in the negative directon
x_position = (x_cnt - 1) - (i % x_cnt)
idx = i * samples
end = idx + samples
avg_z = sum(p[2] for p in positions[idx:end]) / samples
self.probed_z_table[y_position][x_position] = \
avg_z - z_offset
if self.build_map:
outdict = {'z_probe_offsets:': self.probed_z_table}
self.gcode.respond(json.dumps(outdict))
else:
mesh = ZMesh(self.probe_params)
try:
mesh.build_mesh(self.probed_z_table)
except BedMeshError as e:
raise self.gcode.error(e.message)
self.bedmesh.set_mesh(mesh)
self.gcode.respond_info("Mesh Bed Leveling Complete")
class MoveSplitter:
def __init__(self, config, gcode):
self.split_delta_z = config.getfloat(
'split_delta_z', .025, minval=0.01)
self.move_check_distance = config.getfloat(
'move_check_distance', 5., minval=3.)
self.z_mesh = None
self.gcode = gcode
def set_mesh(self, mesh):
self.z_mesh = mesh
def build_move(self, prev_pos, next_pos, factor):
self.prev_pos = tuple(prev_pos)
self.next_pos = tuple(next_pos)
self.current_pos = list(prev_pos)
self.z_factor = factor
self.z_offset = \
self.z_factor \
* self.z_mesh.get_z(self.prev_pos[0], self.prev_pos[1])
self.traverse_complete = False
self.distance_checked = 0.
axes_d = [self.next_pos[i] - self.prev_pos[i] for i in range(4)]
self.total_move_length = math.sqrt(sum([d*d for d in axes_d[:3]]))
self.axis_move = [not isclose(d, 0., abs_tol=1e-10) for d in axes_d]
def _set_next_move(self, distance_from_prev):
t = distance_from_prev / self.total_move_length
if t > 1. or t < 0.:
raise self.gcode.error(
"bed_mesh: Slice distance is negative "
"or greater than entire move length")
for i in range(4):
if self.axis_move[i]:
self.current_pos[i] = lerp(
t, self.prev_pos[i], self.next_pos[i])
def split(self):
if not self.traverse_complete:
if self.axis_move[0] or self.axis_move[1]:
# X and/or Y axis move, traverse if necessary
while self.distance_checked + self.move_check_distance \
< self.total_move_length:
self.distance_checked += self.move_check_distance
self._set_next_move(self.distance_checked)
next_z = \
self.z_factor \
* self.z_mesh.get_z(
self.current_pos[0], self.current_pos[1])
if abs(next_z - self.z_offset) >= self.split_delta_z:
self.z_offset = next_z
return self.current_pos[0], self.current_pos[1], \
self.current_pos[2] + self.z_offset, \
self.current_pos[3]
# end of move reached
self.current_pos[:] = self.next_pos
self.z_offset = \
self.z_factor \
* self.z_mesh.get_z(self.current_pos[0], self.current_pos[1])
# Its okay to add Z-Offset to the final move, since it will not be
# used again.
self.current_pos[2] += self.z_offset
self.traverse_complete = True
return self.current_pos
else:
# Traverse complete
return None
class ZMesh:
def __init__(self, params):
self.mesh_z_table = None
self.probe_params = params
logging.debug('bed_mesh: probe/mesh parameters:')
for key, value in self.probe_params.iteritems():
logging.debug("%s : %s" % (key, value))
self.mesh_x_min = params['min_x'] + params['x_offset']
self.mesh_x_max = params['max_x'] + params['x_offset']
self.mesh_y_min = params['min_y'] + params['y_offset']
self.mesh_y_max = params['max_y'] + params['y_offset']
logging.debug(
"bed_mesh: Mesh Min: (%.2f,%.2f) Mesh Max: (%.2f,%.2f)"
% (self.mesh_x_min, self.mesh_y_min,
self.mesh_x_max, self.mesh_y_max))
if params['algo'] == 'bicubic':
self.build_mesh = self._sample_bicubic
else:
self.build_mesh = self._sample_lagrange
# Nummber of points to interpolate per segment
mesh_x_pps = params['mesh_x_pps']
mesh_y_pps = params['mesh_y_pps']
px_cnt = params['x_count']
py_cnt = params['y_count']
mesh_x_mult = mesh_x_pps + 1
mesh_y_mult = mesh_y_pps + 1
if px_cnt == 3 or py_cnt == 3:
# a mesh with 3 points on either axis defaults to legrange
# upsampling
self.build_mesh = self._sample_lagrange
self.probe_params['algo'] = 'lagrange'
if mesh_x_mult == 1 and mesh_y_mult == 1:
# No interpolation, sample the probed points directly
self.build_mesh = self._sample_direct
self.probe_params['algo'] = 'direct'
self.mesh_x_count = px_cnt * mesh_x_mult - (mesh_x_mult - 1)
self.mesh_y_count = py_cnt * mesh_y_mult - (mesh_y_mult - 1)
self.x_mult = mesh_x_mult
self.y_mult = mesh_y_mult
logging.debug("bed_mesh: Mesh grid size - X:%d, Y:%d"
% (self.mesh_x_count, self.mesh_y_count))
self.mesh_x_dist = (self.mesh_x_max - self.mesh_x_min) / \
(self.mesh_x_count - 1)
self.mesh_y_dist = (self.mesh_y_max - self.mesh_y_min) / \
(self.mesh_y_count - 1)
def get_x_coordinate(self, index):
return self.mesh_x_min + self.mesh_x_dist * index
def get_y_coordinate(self, index):
return self.mesh_y_min + self.mesh_y_dist * index
def get_z(self, x, y):
if self.mesh_z_table:
tbl = self.mesh_z_table
tx, xidx = self._get_linear_index(x, 0)
ty, yidx = self._get_linear_index(y, 1)
z0 = lerp(tx, tbl[yidx][xidx], tbl[yidx][xidx+1])
z1 = lerp(tx, tbl[yidx+1][xidx], tbl[yidx+1][xidx+1])
return lerp(ty, z0, z1)
else:
# No mesh table generated, no z-adjustment
return 0.
def print_mesh(self, print_func, move_z=None):
if self.mesh_z_table is not None:
msg = "Mesh X,Y: %d,%d\n" % (self.mesh_x_count, self.mesh_y_count)
if move_z is not None:
msg += "Search Height: %d\n" % (move_z)
msg += "Interpolation Algorithm: %s\n" \
% (self.probe_params['algo'])
msg += "Measured points:\n"
for y_line in range(self.mesh_y_count - 1, -1, -1):
for z in self.mesh_z_table[y_line]:
msg += " %f" % (z)
msg += "\n"
print_func(msg)
else:
print_func("bed_mesh: Z Mesh not generated")
def _get_linear_index(self, coord, axis):
if axis == 0:
# X-axis
mesh_min = self.mesh_x_min
mesh_cnt = self.mesh_x_count
mesh_dist = self.mesh_x_dist
cfunc = self.get_x_coordinate
else:
# Y-axis
mesh_min = self.mesh_y_min
mesh_cnt = self.mesh_y_count
mesh_dist = self.mesh_y_dist
cfunc = self.get_y_coordinate
t = 0.
idx = int(math.floor((coord - mesh_min) / mesh_dist))
idx = constrain(idx, 0, mesh_cnt - 2)
t = (coord - cfunc(idx)) / mesh_dist
return constrain(t, 0., 1.), idx
def _sample_direct(self, z_table):
self.mesh_z_table = z_table
def _sample_lagrange(self, z_table):
x_mult = self.x_mult
y_mult = self.y_mult
self.mesh_z_table = \
[[0. if ((i % x_mult) or (j % y_mult))
else z_table[j/y_mult][i/x_mult]
for i in range(self.mesh_x_count)]
for j in range(self.mesh_y_count)]
xpts, ypts = self._get_lagrange_coords(z_table)
# Interpolate X coordinates
for i in range(self.mesh_y_count):
# only interpolate X-rows that have probed coordinates
if i % y_mult != 0:
continue
for j in range(self.mesh_x_count):
if j % x_mult == 0:
continue
x = self.get_x_coordinate(j)
self.mesh_z_table[i][j] = self._calc_lagrange(xpts, x, i, 0)
# Interpolate Y coordinates
for i in range(self.mesh_x_count):
for j in range(self.mesh_y_count):
if j % y_mult == 0:
continue
y = self.get_y_coordinate(j)
self.mesh_z_table[j][i] = self._calc_lagrange(ypts, y, i, 1)
self.print_mesh(logging.debug)
def _get_lagrange_coords(self, z_table):
xpts = []
ypts = []
for i in range(self.probe_params['x_count']):
xpts.append(self.get_x_coordinate(i * self.x_mult))
for j in range(self.probe_params['y_count']):
ypts.append(self.get_y_coordinate(j * self.y_mult))
return xpts, ypts
def _calc_lagrange(self, lpts, c, vec, axis=0):
pt_cnt = len(lpts)
total = 0.
for i in range(pt_cnt):
n = 1.
d = 1.
for j in range(pt_cnt):
if j == i:
continue
n *= (c - lpts[j])
d *= (lpts[i] - lpts[j])
if axis == 0:
# Calc X-Axis
z = self.mesh_z_table[vec][i*self.x_mult]
else:
# Calc Y-Axis
z = self.mesh_z_table[i*self.y_mult][vec]
total += z * n / d
return total
def _sample_bicubic(self, z_table):
# should work for any number of probe points above 3x3
x_mult = self.x_mult
y_mult = self.y_mult
c = self.probe_params['tension']
self.mesh_z_table = \
[[0. if ((i % x_mult) or (j % y_mult))
else z_table[j/y_mult][i/x_mult]
for i in range(self.mesh_x_count)]
for j in range(self.mesh_y_count)]
# Interpolate X values
for y in range(self.mesh_y_count):
if y % y_mult != 0:
continue
for x in range(self.mesh_x_count):
if x % x_mult == 0:
continue
pts = self._get_x_ctl_pts(x, y)
self.mesh_z_table[y][x] = self._cardinal_spline(pts, c)
# Interpolate Y values
for x in range(self.mesh_x_count):
for y in range(self.mesh_y_count):
if y % y_mult == 0:
continue
pts = self._get_y_ctl_pts(x, y)
self.mesh_z_table[y][x] = self._cardinal_spline(pts, c)
self.print_mesh(logging.debug)
def _get_x_ctl_pts(self, x, y):
# Fetch control points and t for a X value in the mesh
x_mult = self.x_mult
x_row = self.mesh_z_table[y]
last_pt = self.mesh_x_count - 1 - x_mult
if x < x_mult:
p0 = p1 = x_row[0]
p2 = x_row[x_mult]
p3 = x_row[2*x_mult]
t = x / float(x_mult)
elif x > last_pt:
p0 = x_row[last_pt - x_mult]
p1 = x_row[last_pt]
p2 = p3 = x_row[last_pt + x_mult]
t = (x - last_pt) / float(x_mult)
else:
found = False
for i in range(x_mult, last_pt, x_mult):
if x > i and x < (i + x_mult):
p0 = x_row[i - x_mult]
p1 = x_row[i]
p2 = x_row[i + x_mult]
p3 = x_row[i + 2*x_mult]
t = (x - i) / float(x_mult)
found = True
break
if not found:
raise BedMeshError(
"bed_mesh: Error finding x control points")
return p0, p1, p2, p3, t
def _get_y_ctl_pts(self, x, y):
# Fetch control points and t for a Y value in the mesh
y_mult = self.y_mult
last_pt = self.mesh_y_count - 1 - y_mult
y_col = self.mesh_z_table
if y < y_mult:
p0 = p1 = y_col[0][x]
p2 = y_col[y_mult][x]
p3 = y_col[2*y_mult][x]
t = y / float(y_mult)
elif y > last_pt:
p0 = y_col[last_pt - y_mult][x]
p1 = y_col[last_pt][x]
p2 = p3 = y_col[last_pt + y_mult][x]
t = (y - last_pt) / float(y_mult)
else:
found = False
for i in range(y_mult, last_pt, y_mult):
if y > i and y < (i + y_mult):
p0 = y_col[i - y_mult][x]
p1 = y_col[i][x]
p2 = y_col[i + y_mult][x]
p3 = y_col[i + 2*y_mult][x]
t = (y - i) / float(y_mult)
found = True
break
if not found:
raise BedMeshError(
"bed_mesh: Error finding y control points")
return p0, p1, p2, p3, t
def _cardinal_spline(self, p, tension):
t = p[4]
t2 = t*t
t3 = t2*t
m1 = tension * (p[2] - p[0])
m2 = tension * (p[3] - p[1])
a = p[1] * (2*t3 - 3*t2 + 1)
b = p[2] * (-2*t3 + 3*t2)
c = m1 * (t3 - 2*t2 + t)
d = m2 * (t3 - t2)
return a + b + c + d
def load_config(config):
return BedMesh(config)