mirror of https://github.com/Desuuuu/klipper.git
428 lines
14 KiB
Python
Executable File
428 lines
14 KiB
Python
Executable File
#!/usr/bin/env python
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# Script to graph motion results
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#
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# Copyright (C) 2019-2021 Kevin O'Connor <kevin@koconnor.net>
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# Copyright (C) 2020 Dmitry Butyugin <dmbutyugin@google.com>
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#
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# This file may be distributed under the terms of the GNU GPLv3 license.
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import optparse, datetime, math
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import matplotlib
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SEG_TIME = .000100
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INV_SEG_TIME = 1. / SEG_TIME
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SPRING_FREQ=35.0
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DAMPING_RATIO=0.05
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CONFIG_FREQ=40.0
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CONFIG_DAMPING_RATIO=0.1
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######################################################################
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# Basic trapezoid motion
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######################################################################
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# List of moves: [(start_v, end_v, move_t), ...]
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Moves = [
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(0., 0., .100),
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(6.869, 89.443, None), (89.443, 89.443, .120), (89.443, 17.361, None),
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(19.410, 120., None), (120., 120., .130), (120., 5., None),
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(0., 0., 0.01),
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(-5., -100., None), (-100., -100., .100), (-100., -.5, None),
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(0., 0., .200)
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]
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ACCEL = 3000.
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MAX_JERK = ACCEL * 0.6 * SPRING_FREQ
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def get_accel(start_v, end_v):
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return ACCEL
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def get_accel_jerk_limit(start_v, end_v):
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effective_accel = math.sqrt(MAX_JERK * abs(end_v - start_v) / 6.)
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return min(effective_accel, ACCEL)
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# Standard constant acceleration generator
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def get_acc_pos_ao2(rel_t, start_v, accel, move_t):
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return (start_v + 0.5 * accel * rel_t) * rel_t
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# Bezier curve "accel_order=4" generator
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def get_acc_pos_ao4(rel_t, start_v, accel, move_t):
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inv_accel_t = 1. / move_t
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accel_div_accel_t = accel * inv_accel_t
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accel_div_accel_t2 = accel_div_accel_t * inv_accel_t
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c4 = -.5 * accel_div_accel_t2;
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c3 = accel_div_accel_t;
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c1 = start_v
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return ((c4 * rel_t + c3) * rel_t * rel_t + c1) * rel_t
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# Bezier curve "accel_order=6" generator
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def get_acc_pos_ao6(rel_t, start_v, accel, move_t):
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inv_accel_t = 1. / move_t
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accel_div_accel_t = accel * inv_accel_t
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accel_div_accel_t2 = accel_div_accel_t * inv_accel_t
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accel_div_accel_t3 = accel_div_accel_t2 * inv_accel_t
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accel_div_accel_t4 = accel_div_accel_t3 * inv_accel_t
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c6 = accel_div_accel_t4;
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c5 = -3. * accel_div_accel_t3;
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c4 = 2.5 * accel_div_accel_t2;
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c1 = start_v;
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return (((c6 * rel_t + c5) * rel_t + c4)
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* rel_t * rel_t * rel_t + c1) * rel_t
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get_acc_pos = get_acc_pos_ao2
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get_acc = get_accel
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# Calculate positions based on 'Moves' list
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def gen_positions():
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out = []
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start_d = start_t = t = 0.
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for start_v, end_v, move_t in Moves:
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if move_t is None:
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move_t = abs(end_v - start_v) / get_acc(start_v, end_v)
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accel = (end_v - start_v) / move_t
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end_t = start_t + move_t
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while t <= end_t:
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rel_t = t - start_t
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out.append(start_d + get_acc_pos(rel_t, start_v, accel, move_t))
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t += SEG_TIME
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start_d += get_acc_pos(move_t, start_v, accel, move_t)
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start_t = end_t
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return out
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######################################################################
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# Estimated motion with belt as spring
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######################################################################
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def estimate_spring(positions):
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ang_freq2 = (SPRING_FREQ * 2. * math.pi)**2
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damping_factor = 4. * math.pi * DAMPING_RATIO * SPRING_FREQ
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head_pos = head_v = 0.
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out = []
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for stepper_pos in positions:
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head_pos += head_v * SEG_TIME
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head_a = (stepper_pos - head_pos) * ang_freq2
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head_v += head_a * SEG_TIME
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head_v -= head_v * damping_factor * SEG_TIME
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out.append(head_pos)
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return out
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######################################################################
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# List helper functions
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######################################################################
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MARGIN_TIME = 0.050
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def time_to_index(t):
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return int(t * INV_SEG_TIME + .5)
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def indexes(positions):
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drop = time_to_index(MARGIN_TIME)
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return range(drop, len(positions)-drop)
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def trim_lists(*lists):
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keep = len(lists[0]) - time_to_index(2. * MARGIN_TIME)
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for l in lists:
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del l[keep:]
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######################################################################
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# Common data filters
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######################################################################
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# Generate estimated first order derivative
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def gen_deriv(data):
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return [0.] + [(data[i+1] - data[i]) * INV_SEG_TIME
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for i in range(len(data)-1)]
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# Simple average between two points smooth_time away
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def calc_average(positions, smooth_time):
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offset = time_to_index(smooth_time * .5)
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out = [0.] * len(positions)
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for i in indexes(positions):
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out[i] = .5 * (positions[i-offset] + positions[i+offset])
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return out
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# Average (via integration) of smooth_time range
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def calc_smooth(positions, smooth_time):
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offset = time_to_index(smooth_time * .5)
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weight = 1. / (2*offset - 1)
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out = [0.] * len(positions)
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for i in indexes(positions):
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out[i] = sum(positions[i-offset+1:i+offset]) * weight
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return out
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# Time weighted average (via integration) of smooth_time range
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def calc_weighted(positions, smooth_time):
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offset = time_to_index(smooth_time * .5)
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weight = 1. / offset**2
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out = [0.] * len(positions)
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for i in indexes(positions):
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weighted_data = [positions[j] * (offset - abs(j-i))
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for j in range(i-offset, i+offset)]
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out[i] = sum(weighted_data) * weight
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return out
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# Weighted average (`h**2 - (t-T)**2`) of smooth_time range
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def calc_weighted2(positions, smooth_time):
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offset = time_to_index(smooth_time * .5)
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weight = .75 / offset**3
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out = [0.] * len(positions)
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for i in indexes(positions):
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weighted_data = [positions[j] * (offset**2 - (j-i)**2)
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for j in range(i-offset, i+offset)]
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out[i] = sum(weighted_data) * weight
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return out
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# Weighted average (`(h**2 - (t-T)**2)**2`) of smooth_time range
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def calc_weighted4(positions, smooth_time):
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offset = time_to_index(smooth_time * .5)
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weight = 15 / (16. * offset**5)
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out = [0.] * len(positions)
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for i in indexes(positions):
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weighted_data = [positions[j] * ((offset**2 - (j-i)**2))**2
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for j in range(i-offset, i+offset)]
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out[i] = sum(weighted_data) * weight
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return out
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# Weighted average (`(h - abs(t-T))**2 * (2 * abs(t-T) + h)`) of range
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def calc_weighted3(positions, smooth_time):
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offset = time_to_index(smooth_time * .5)
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weight = 1. / offset**4
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out = [0.] * len(positions)
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for i in indexes(positions):
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weighted_data = [positions[j] * (offset - abs(j-i))**2
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* (2. * abs(j-i) + offset)
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for j in range(i-offset, i+offset)]
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out[i] = sum(weighted_data) * weight
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return out
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######################################################################
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# Spring motion estimation
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######################################################################
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def calc_spring_raw(positions):
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sa = (INV_SEG_TIME / (CONFIG_FREQ * 2. * math.pi))**2
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ra = 2. * CONFIG_DAMPING_RATIO * math.sqrt(sa)
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out = [0.] * len(positions)
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for i in indexes(positions):
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out[i] = (positions[i]
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+ sa * (positions[i-1] - 2.*positions[i] + positions[i+1])
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+ ra * (positions[i+1] - positions[i]))
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return out
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def calc_spring_double_weighted(positions, smooth_time):
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offset = time_to_index(smooth_time * .25)
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sa = (INV_SEG_TIME / (offset * CONFIG_FREQ * 2. * math.pi))**2
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ra = 2. * CONFIG_DAMPING_RATIO * math.sqrt(sa)
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out = [0.] * len(positions)
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for i in indexes(positions):
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out[i] = (positions[i]
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+ sa * (positions[i-offset] - 2.*positions[i]
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+ positions[i+offset])
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+ ra * (positions[i+1] - positions[i]))
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return calc_weighted(out, smooth_time=.5 * smooth_time)
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######################################################################
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# Input shapers
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######################################################################
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def get_zv_shaper():
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df = math.sqrt(1. - CONFIG_DAMPING_RATIO**2)
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K = math.exp(-CONFIG_DAMPING_RATIO * math.pi / df)
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t_d = 1. / (CONFIG_FREQ * df)
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A = [1., K]
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T = [0., .5*t_d]
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return (A, T, "ZV")
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def get_zvd_shaper():
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df = math.sqrt(1. - CONFIG_DAMPING_RATIO**2)
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K = math.exp(-CONFIG_DAMPING_RATIO * math.pi / df)
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t_d = 1. / (CONFIG_FREQ * df)
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A = [1., 2.*K, K**2]
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T = [0., .5*t_d, t_d]
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return (A, T, "ZVD")
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def get_mzv_shaper():
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df = math.sqrt(1. - CONFIG_DAMPING_RATIO**2)
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K = math.exp(-.75 * CONFIG_DAMPING_RATIO * math.pi / df)
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t_d = 1. / (CONFIG_FREQ * df)
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a1 = 1. - 1. / math.sqrt(2.)
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a2 = (math.sqrt(2.) - 1.) * K
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a3 = a1 * K * K
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A = [a1, a2, a3]
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T = [0., .375*t_d, .75*t_d]
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return (A, T, "MZV")
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def get_ei_shaper():
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v_tol = 0.05 # vibration tolerance
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df = math.sqrt(1. - CONFIG_DAMPING_RATIO**2)
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K = math.exp(-CONFIG_DAMPING_RATIO * math.pi / df)
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t_d = 1. / (CONFIG_FREQ * df)
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a1 = .25 * (1. + v_tol)
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a2 = .5 * (1. - v_tol) * K
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a3 = a1 * K * K
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A = [a1, a2, a3]
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T = [0., .5*t_d, t_d]
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return (A, T, "EI")
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def get_2hump_ei_shaper():
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v_tol = 0.05 # vibration tolerance
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df = math.sqrt(1. - CONFIG_DAMPING_RATIO**2)
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K = math.exp(-CONFIG_DAMPING_RATIO * math.pi / df)
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t_d = 1. / (CONFIG_FREQ * df)
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V2 = v_tol**2
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X = pow(V2 * (math.sqrt(1. - V2) + 1.), 1./3.)
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a1 = (3.*X*X + 2.*X + 3.*V2) / (16.*X)
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a2 = (.5 - a1) * K
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a3 = a2 * K
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a4 = a1 * K * K * K
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A = [a1, a2, a3, a4]
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T = [0., .5*t_d, t_d, 1.5*t_d]
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return (A, T, "2-hump EI")
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def get_3hump_ei_shaper():
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v_tol = 0.05 # vibration tolerance
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df = math.sqrt(1. - CONFIG_DAMPING_RATIO**2)
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K = math.exp(-CONFIG_DAMPING_RATIO * math.pi / df)
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t_d = 1. / (CONFIG_FREQ * df)
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K2 = K*K
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a1 = 0.0625 * (1. + 3. * v_tol + 2. * math.sqrt(2. * (v_tol + 1.) * v_tol))
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a2 = 0.25 * (1. - v_tol) * K
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a3 = (0.5 * (1. + v_tol) - 2. * a1) * K2
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a4 = a2 * K2
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a5 = a1 * K2 * K2
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A = [a1, a2, a3, a4, a5]
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T = [0., .5*t_d, t_d, 1.5*t_d, 2.*t_d]
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return (A, T, "3-hump EI")
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def shift_pulses(shaper):
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A, T, name = shaper
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n = len(T)
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ts = (sum([A[i] * T[i] for i in range(n)])) / sum(A)
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for i in range(n):
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T[i] -= ts
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def calc_shaper(shaper, positions):
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shift_pulses(shaper)
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A = shaper[0]
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inv_D = 1. / sum(A)
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n = len(A)
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T = [time_to_index(-shaper[1][j]) for j in range(n)]
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out = [0.] * len(positions)
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for i in indexes(positions):
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out[i] = sum([positions[i + T[j]] * A[j] for j in range(n)]) * inv_D
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return out
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# Ideal values
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SMOOTH_TIME = (2./3.) / CONFIG_FREQ
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def gen_updated_position(positions):
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#return calc_weighted(positions, 0.040)
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#return calc_spring_double_weighted(positions, SMOOTH_TIME)
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#return calc_weighted4(calc_spring_raw(positions), SMOOTH_TIME)
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return calc_shaper(get_ei_shaper(), positions)
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######################################################################
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# Plotting and startup
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######################################################################
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def plot_motion():
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# Nominal motion
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positions = gen_positions()
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velocities = gen_deriv(positions)
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accels = gen_deriv(velocities)
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# Updated motion
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upd_positions = gen_updated_position(positions)
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upd_velocities = gen_deriv(upd_positions)
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upd_accels = gen_deriv(upd_velocities)
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# Estimated position with model of belt as spring
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spring_orig = estimate_spring(positions)
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spring_upd = estimate_spring(upd_positions)
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spring_diff_orig = [n-o for n, o in zip(spring_orig, positions)]
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spring_diff_upd = [n-o for n, o in zip(spring_upd, positions)]
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head_velocities = gen_deriv(spring_orig)
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head_accels = gen_deriv(head_velocities)
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head_upd_velocities = gen_deriv(spring_upd)
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head_upd_accels = gen_deriv(head_upd_velocities)
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# Build plot
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times = [SEG_TIME * i for i in range(len(positions))]
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trim_lists(times, velocities, accels,
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upd_velocities, upd_velocities, upd_accels,
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spring_diff_orig, spring_diff_upd,
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head_velocities, head_upd_velocities,
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head_accels, head_upd_accels)
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fig, (ax1, ax2, ax3) = matplotlib.pyplot.subplots(nrows=3, sharex=True)
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ax1.set_title("Simulation: resonance freq=%.1f Hz, damping_ratio=%.3f,\n"
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"configured freq=%.1f Hz, damping_ratio = %.3f"
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% (SPRING_FREQ, DAMPING_RATIO, CONFIG_FREQ
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, CONFIG_DAMPING_RATIO))
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ax1.set_ylabel('Velocity (mm/s)')
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ax1.plot(times, upd_velocities, 'r', label='New Velocity', alpha=0.8)
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ax1.plot(times, velocities, 'g', label='Nominal Velocity', alpha=0.8)
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ax1.plot(times, head_velocities, label='Head Velocity', alpha=0.4)
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ax1.plot(times, head_upd_velocities, label='New Head Velocity', alpha=0.4)
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fontP = matplotlib.font_manager.FontProperties()
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fontP.set_size('x-small')
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ax1.legend(loc='best', prop=fontP)
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ax1.grid(True)
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ax2.set_ylabel('Acceleration (mm/s^2)')
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ax2.plot(times, upd_accels, 'r', label='New Accel', alpha=0.8)
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ax2.plot(times, accels, 'g', label='Nominal Accel', alpha=0.8)
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ax2.plot(times, head_accels, alpha=0.4)
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ax2.plot(times, head_upd_accels, alpha=0.4)
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ax2.set_ylim([-5. * ACCEL, 5. * ACCEL])
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ax2.legend(loc='best', prop=fontP)
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ax2.grid(True)
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ax3.set_ylabel('Deviation (mm)')
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ax3.plot(times, spring_diff_upd, 'r', label='New', alpha=0.8)
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ax3.plot(times, spring_diff_orig, 'g', label='Nominal', alpha=0.8)
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ax3.grid(True)
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ax3.legend(loc='best', prop=fontP)
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ax3.set_xlabel('Time (s)')
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return fig
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def setup_matplotlib(output_to_file):
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global matplotlib
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if output_to_file:
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matplotlib.use('Agg')
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import matplotlib.pyplot, matplotlib.dates, matplotlib.font_manager
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import matplotlib.ticker
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def main():
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# Parse command-line arguments
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usage = "%prog [options]"
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opts = optparse.OptionParser(usage)
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opts.add_option("-o", "--output", type="string", dest="output",
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default=None, help="filename of output graph")
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options, args = opts.parse_args()
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if len(args) != 0:
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opts.error("Incorrect number of arguments")
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# Draw graph
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setup_matplotlib(options.output is not None)
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fig = plot_motion()
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# Show graph
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if options.output is None:
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matplotlib.pyplot.show()
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else:
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fig.set_size_inches(8, 6)
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fig.savefig(options.output)
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if __name__ == '__main__':
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main()
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