Commit Graph

472 Commits

Author SHA1 Message Date
Kevin O'Connor 9f65ae72c3 delta: Rework boundary checks
Calculate and store the maximum xy2 value for the given z level each
time the head moves to a new z level.  This simplifies the boundary
check for common XY moves.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-13 17:51:13 -05:00
Kevin O'Connor 3434ea540c klippy: Log the type of cpu the host is running on
Report in the log the host CPU type and count.  This helps distinguish
between different rpi versions when debugging the log from a problem
report.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-12 19:14:26 -05:00
Kevin O'Connor 29131c873a gcode: Attempt to shutdown heaters and fans prior to a RESTART
If the user requests a restart and the machine appears to be otherwise
functioning normally, then attempt to stop the heaters and fans prior
to restarting the host.  This prevents the firmware from going into a
shutdown state when the heater is on and the host restarts.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-12 18:48:21 -05:00
Kevin O'Connor ab1eb70d1c toolhead: Rework lookahead flush to be more stable during high cpu
Change the lookahead queue so that it attempts to buffer at least
buffer_time_high amount of moves when first starting a print.  This
helps ensure the buffer is normally always full.

If the buffer falls below buffer_time_low then it is either due to the
end of a print or because octoprint/klippy is unable to keep up.
Change the code so that in this case the lookahead queue will attempt
to gather buffer_time_high amount of moves before restarting movement.

Update the default buffer_time_low to 1 second and buffer_time_high to
2 seconds.  With the above changes a smaller buffer_time_high and a
larger buffer_time_low are more practical.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-12 17:20:40 -05:00
Kevin O'Connor 71256f9456 toolhead: Flush lookahead buffer by time
Use a minimum time window as a heuristic for determining when to try
to lazily flush the lookahead buffer.  In the common case this will
result in more moves processed for each flush and thus reduce the
overall cost of the lookahead processing.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-12 17:20:40 -05:00
Kevin O'Connor 6179839215 toolhead: Separate motor off timer from main flush timer
Move the motor off time checking to its own code.  This simplifies the
main flush handler.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-12 17:20:40 -05:00
Kevin O'Connor 0ca96e543c toolhead: Increase maximum stepper halt velocity
Do a better job of calculating the maximum halt velocity for the
stepper motors.  The maximum cornering velocity is related to both the
maximum acceleration and the junction_deviation, so both should be in
the formula.  Tests show that "math.sqrt(8. * self.junction_deviation
* self.max_accel)" very closely fits the maximum on cartesian robots.

This fixes potential "no next step" shutdowns that could occur on
some print moves.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-12 17:20:40 -05:00
Kevin O'Connor acb0b8f599 klippy: Fix omission causing gcode dump to not function
Fix bug that broke the gcode command dump after a shutdown.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-12 17:19:58 -05:00
Kevin O'Connor 20d0936fa2 reactor: Use the system monotonic clock instead of the normal system clock
The normal system clock can have sudden jumps if the system clock is
changed.  Use the system monotonic clock to avoid these sudden changes
in time.

It appears the Raspbian OS (which is used by OctoPi) is setup to
update the system clock upon network connectivity.  This could cause
sudden system clock changes which could lead to Klippy processing
errors.  Using the monotonic clock eliminates these issues.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-06 13:31:34 -05:00
Kevin O'Connor c24b7a7ef9 toolhead: Introduce "smoothed" acceleration during lookahead
Update the lookahead code to track both normal toolhead acceleration
as well as a pseudo acceleration to the point of deceleration.  This
reduces the top speed of small zig-zag moves and it reduces printer
vibration during these moves.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-06 12:17:50 -05:00
Kevin O'Connor 074495a13a toolhead: Remove unneeded forward pass in MoveQueue.flush()
Simplify the code now that the extruder lookahead is separate from the
main lookahead code.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-06 12:17:50 -05:00
Kevin O'Connor e14d86d8b8 toolhead: Remove the do_calc_junction flag
It is not necessary to track the do_calc_junction flag as it can just
as easily be determined at the top of the calc_junction() method.
This simplifies the code.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-06 12:17:50 -05:00
Kevin O'Connor 528c29c01c extruder: Do extruder lookahead based on time instead of cornering
When calculating the extruder lookahead, determine how far to
lookahead by the amount of elapsed time each move takes.  This makes
the extruder lookahead code more flexible as it is no longer limited
to the next immediate cornering moves.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-06 12:17:50 -05:00
Kevin O'Connor 1bb7a22115 extruder: Move extruder specific lookahead into extruder class
Instead of calculating min/max_corner_v in the toolhead class,
calculate it in the extruder class.  This keeps the extruder specific
code together.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-06 12:17:50 -05:00
Kevin O'Connor 19ed67331d stepcompress: Propagate errors back to python code
Propagate error codes back to the python code and raise an exception
on an error.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-06 12:17:50 -05:00
Kevin O'Connor 667b72870f gcode: Exit on an unhandled exception when reading from a file
When testing via a gcode input file, it's easier to debug problems if
the program exits upon the first exception.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-06 12:17:50 -05:00
Kevin O'Connor 4194ebf9df graphstats: Display host buffer stats in graph
Prune host buffer stats near the start and end of the print.  Graph
the remaining buffer stats.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-02 10:46:48 -05:00
Kevin O'Connor 5beceaae5c io.h: read/write[bwl] should use barrier
Add barrier() calls to low-level read/write io calls so that their
callers don't need to.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-02-02 10:46:42 -05:00
Kevin O'Connor 9c1bf1387c toolhead: Make sure max_corner_v2 is fully calculated on a lazy flush
Make sure max_corner_v2 is fully calculated before proactively
flushing moves from the lookahead queue.  Without this, some moves
would do unnecessary pressure advance during cornering.

Also, handle the min/max_corner_v2 calculations correctly in the rare
case where a move that does only acceleration is immediately followed
by a move that does only deceleration.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-16 15:32:35 -05:00
Kevin O'Connor fc6a31eac8 toolhead: Change variables to use suffix "_v2" instead of prefix "junction_"
The junction speeds are tracked in velocity squared - introduce the
common suffix "_v2" to track that instead of using a prefix of
"junction_".

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-16 15:32:35 -05:00
Kevin O'Connor 064e8bdd84 toolhead: Clear do_calc_junction if using non-default accel
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-14 12:48:16 -05:00
Kevin O'Connor 262ccbcf30 serial: Be careful with comparison of transmit_max to transmit_pos
There is a small possibility that a shutdown could occur between
clearing transmit_max and clearing transmit_pos - so make sure to
handle the case where transmit_pos > transmit_max.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-14 12:11:30 -05:00
Kevin O'Connor 7567885115 sched: Minor change - remove unneeded header files
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-14 11:32:27 -05:00
Kevin O'Connor ed715ec437 command: No need to disable irqs in sendf reentrant check
As long as the code is careful when writing the in_sendf variable it
should be safe to update it without having to disable irqs.

Also, make sure in_sendf is cleared on shutdown.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-14 11:32:27 -05:00
Kevin O'Connor 9a44a20a9d command: Check for reentrant calls to sendf()
Allow sendf() to be called from irq and timer context - check for the
case where sendf() is called while already in sendf() and simply
discard those messages.  This makes it safe to use output() debugging
calls even in irq and timer context.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-13 12:10:00 -05:00
Kevin O'Connor f335045273 heater: Resend PWM values even if last value was zero
Continue to resend the pwm value even if the last value was zero -
this extends the debugging info.

Also, add the target temperature to the pwm debugging.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-12 15:13:41 -05:00
Kevin O'Connor 4ea091339e heater: Only create a soft PWM object for PID heaters
The "watermark" style heater only needs a digital_out pin - not a
software PWM pin.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-10 18:36:43 -05:00
Kevin O'Connor 8378b7345b toolhead: Change cornering_min/max variable name to junction_corner_min/max
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-10 18:35:52 -05:00
Kevin O'Connor 4a71c7a2bd heater: Report last temperature in PWM debugging
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-10 12:36:51 -05:00
Kevin O'Connor b2885a53cb klippy: Increase precision of reported statistics timestamp
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-10 12:35:30 -05:00
Kevin O'Connor 46b6b4037d reactor: Reload eventtime if a greenlet is reactivated
Fix a bug causing timers to be delayed when pause() is called from a
fd event.  The eventtime needs to be reloaded when an old greenlet is
reactivated.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-10 11:19:39 -05:00
Kevin O'Connor 93d3a6e1d1 klippy: Warn the user on common errors due to old firmware
Check for msgproto.error and warn the user about version firmware
version mismatch.  Raise msgproto.error when extracting firmware
constants.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-10 00:13:28 -05:00
Kevin O'Connor eebaeeff96 util: Use path of script instead of current directory for git version
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-09 23:33:23 -05:00
Kevin O'Connor 3a7a77d49e basecmd: Improve accuracy of stats "sumsq" variable
Use a base of 256 instead of 65536 when calculating the sum of the
square of the clock differences in the stats.  This makes the
calculation more accurate.  Export the new base via DECL_CONSTANT for
the host to access.  Use DIV_ROUND_UP() when adjusting for the base to
ensure no lost ticks.  Do the division after multiplication in the
common case where the time between stats_task() invocations is less
than 64K ticks.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-09 23:08:23 -05:00
Kevin O'Connor c87c090264 extruder: Calculate sane defaults for extrude only velocity and accel
Instead of requiring the user enter velocity and accel parameters for
extrude only moves, calculate sane defaults from the printer's maximum
velocity and accel.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-03 18:18:30 -05:00
Kevin O'Connor b26922978a extruder: Do sanity checks on extrusion rates
Add a run-time check to ensure the incoming g-code doesn't have a
ridiculously large e move.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-03 18:17:43 -05:00
Kevin O'Connor 5a5bd2596a extruder: Add nozzle and filament diameter config settings
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-03 18:12:51 -05:00
Kevin O'Connor 38ca051381 config: Update example config files to be more clear on default values
Be more clear on which parameters have defaults and which parameters
must be specified in the config.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-02 13:22:20 -05:00
Kevin O'Connor 91056809dd mcu: Change the default baud rate to 250000
Update the default baud rate in mcu.py to 250000 (as that is the
default in all other places).

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-02 12:22:43 -05:00
Kevin O'Connor f75430e95f gpio: Fix sam38xe ADC startup check
The status register needs to be inspected, not the enable register.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-01-01 22:10:24 -05:00
Kevin O'Connor 8e797e6830 stepcompress: Flush periodically if adding more than 64K steps in a move
It's possible for a printer with very fine resolution to require a
large number of steps for a homing operation.  Instead of storing all
of those steps in memory, periodically flush the queue should more
than 64K steps be present.  This keeps a reasonable limit on the
amount of ram needed to store steps.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-31 13:21:53 -05:00
Kevin O'Connor 73c4be3fd3 docs: Update protocol document with internal VLQ link
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-31 11:30:50 -05:00
Kevin O'Connor c552ba06b4 serialqueue: Remove serialqueue_flush_ready()
The serialqueue_flush_ready() code was used to flush queue_step
commands during a homing operation.  It's no longer necessary now that
moves during a homing operation use the normal message priority
system.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-30 20:15:05 -05:00
Kevin O'Connor 6bd5f4e44e stepcompress: Using normal message priority system during homing
The endstop homing system requires all queue_step commands be in the
MCU's 'move queue' before endstop checking starts.  Use the normal
message priority system to request that stepper queue_step commands
are received prior to the start of the end_stop_home command.  This
simplifies the code and removes the need for special serial queue
flushing.

This also fixes a bug in homing operations that take longer than 2^31
clock ticks.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-30 20:14:48 -05:00
Kevin O'Connor 6138d18f4b toolhead: Also call reset_print_time() on force_shutdown()
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-28 22:38:29 -05:00
Kevin O'Connor d028f42e99 mcu: Don't call steppersync_flush if steppersync not created
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-28 22:38:29 -05:00
Kevin O'Connor 860fc3e91d gcode: Add support for M115 command
Support querying the firmware type and version.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-28 22:38:29 -05:00
Kevin O'Connor 2e03d84755 gcode: Add support for M400 command
Add ability to fully stall the input until all moves are complete.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-28 22:38:28 -05:00
Kevin O'Connor f2b406fc5e toolhead: Don't call into kinematic class on extrude only moves
Add a is_kinematic_move flag to the Move class and clear it on extrude
only moves.  Don't call the kinematic check_move() or move() methods
for extrude only moves.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-28 22:38:28 -05:00
Kevin O'Connor f46bc0ef04 stepper: Change default max_error from 50us to 25us
Change the default compression error window (max_error) from 50us to
25us - it's common for stepper motor drivers to have 30us for their
"pwm fixed off time" and it would be good for the steps to be
scheduled within that time.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2016-12-28 22:38:27 -05:00