Commit Graph

658 Commits

Author SHA1 Message Date
Kevin O'Connor e0cedfb853 heater: Report stats whenever the heater is active
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-02-05 13:55:59 -05:00
Kevin O'Connor 0a5b07f9da klippy: Allow any stats producer to determine when stats are needed
Instead of using the toolhead class to determine if stats should be
reported, allow every printer object with a stats() callback to
determine if stats are needed.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-02-05 13:52:05 -05:00
Kevin O'Connor 08874b9c91 clocksync: Respond faster to clock changes
Average clock sync times over approximately 30 seconds instead of 120
seconds so that the clock prediction responds to changes faster.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-02-05 12:33:29 -05:00
Kevin O'Connor f4bfce260a klippy: Introduce load_config_prefix() for modules that take parameters
Use both load_config() and load_config_prefix() functions when
dynamically loading a module from the extras directory - if the config
section name has parameters in it then use load_config_prefix().

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-02-03 12:53:11 -05:00
Kevin O'Connor 7e3adde542 klippy: No need to store fileconfig in main printer object
Just pass the fileconfig reference to the ConfigWrapper instances.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-02-03 12:17:42 -05:00
Kevin O'Connor 33bdc2fc32 util: Call set_nonblock() in create_pty()
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-02-02 18:32:03 -05:00
Kevin O'Connor 0b76864453 gcode: Make sure need_ack is always restored on run_script()
Restore need_ack even on a G-Code exception.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-02-02 18:32:03 -05:00
Kevin O'Connor 56bfb3280a gcode: Keep reading input to check for M112 (emergency stop)
OctoPrint (and other software) will sometimes send additional commands
even if the previous command has not yet responded with an "ok".
Change the g-code input reading code to keep reading input so that an
M112 can be detected (and processed out-of-order).  To avoid the
extreme case where one writes an entire g-code file to the input
without any pacing, disable the input reading if more than 20 commands
are pending.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-02-02 11:00:46 -05:00
Kevin O'Connor 3ddbd34a7c gcode: Propagate errors from run_script()
If the script being run raises an error, then stop running that script
and return the error to the caller.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-02-01 12:18:47 -05:00
Kevin O'Connor 67f9c4948d gcode: Ack even empty lines
An empty input line should still return an "ok" message.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-02-01 11:03:49 -05:00
Kevin O'Connor 21df21b7af fan: Clarify hardware_pwm and allow cycle_time to be set on software pwm
Specify hardware pwm cycle times using the same method as software pwm
(in seconds, not clock ticks).  Allow the fan code to be configured
with an explicit cycle time even when using software pwm.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-01-29 13:08:15 -05:00
Kevin O'Connor 077a56c2ca mcu: Default the restart method to 'command' on non-serial ports
If the mcu supports command restarts and it does not appear to use a
real serial port, then default the restart method to 'command'.  This
is a better default on boards with native USB support.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-01-29 10:25:25 -05:00
Kevin O'Connor a67306c76b msgproto: Support default values in get_constant() calls
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-01-29 10:10:27 -05:00
Kevin O'Connor 6eefbe5e30 heater: Add stats reporting
Report the current temperature, current pwm setting, and target
temperature as statistics in the log.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-01-28 23:37:56 -05:00
Kevin O'Connor 1a67902858 homing_override: Allow moves prior to homing an axis
Add support for disabling homing checks via the homing_override
mechanism.  This may be useful to move an axis prior to homing it.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-01-28 12:19:26 -05:00
Kevin O'Connor 01bb4b291e probe: Create a probe:z_virtual_endstop pin
Create a virtual pin that may be used as the z endstop pin on
cartesian printers that use the probe in place of a z endstop.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-01-28 12:19:26 -05:00
Kevin O'Connor e38c7df064 probe: Support activate/deactivate scripts on each probe
Allow a set of g-code scripts to be run on each probe invocation.
This may be useful for probes that need to be setup before they are
useful (eg, with servo actuated probes).

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-01-28 12:19:26 -05:00
Kevin O'Connor 3001a089c0 homing_override: Add basic support for running custom g-code on G28
Allow users to override the behavior of G28 using a new
"homing_override" config section.  This may be used on printers that
require specific steps during the homing process.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-01-28 12:19:26 -05:00
Kevin O'Connor 39d62556b1 bed_tilt: Add support for automatic bed tilt move transformation
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-01-28 12:19:26 -05:00
Kevin O'Connor 434341d074 delta_calibrate: Add initial support for a DELTA_CALIBRATE command
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-01-28 12:19:26 -05:00
Kevin O'Connor ce9db609ad probe: Initial support for Z-Probe hardware
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-01-28 12:19:26 -05:00
Kevin O'Connor 6c252d30f5 delta: Allow the user to specify a minimum z position
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-01-28 12:19:26 -05:00
Kevin O'Connor 978777f09f replicape: Move the replicape code from chipmisc.py to extras directory
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-01-28 12:19:26 -05:00
Kevin O'Connor 5db84779c6 ad5206: Move the ad5206 code from chipmisc.py to extras directory
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-01-28 12:19:26 -05:00
Kevin O'Connor 1e3a03fbee servo: Move the servo code from chipmisc.py to extras directory
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-01-28 12:19:26 -05:00
Kevin O'Connor 01a89b951a multi_pin: Move the multi_pin code from chipmisc.py to extras directory
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-01-28 12:19:26 -05:00
Kevin O'Connor d166d1f692 fan: Move fan code to extras directory
The print cooling fan and printer heater_fan are independent modules
that can reside in the extras directory.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-01-28 12:19:26 -05:00
Kevin O'Connor 9399911490 klippy: Add support for dynamic loading of python modules
Check if a config section matches a python filename in the
klippy/extras/ directory.  If it does, load that python code to handle
the config section.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-01-28 12:19:26 -05:00
Kevin O'Connor d3665699f1 klippy: Support generic printer_state() and stats() callbacks
Instead of hardcoding which objects are called on state transitions,
allow any "printer object" to be invoked if it has a printer_state()
method.  Convert connect, ready, shutdown, and disconnect callbacks to
this mechanism.

Similarly, allow all printer objects to provide a stats() callback.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-01-28 12:19:26 -05:00
Kevin O'Connor 81013ba5c8 klippy: Add access methods and avoid peeking into the printer classes
Add get_reactor(), lookup_object(), lookup_module_objects(), and
set_rollover_info() to the main Printer class so that callers do not
need to peek into the class' members.  Similarly, add get_printer()
and get_name() methods to the ConfigWrapper class.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-01-28 12:19:26 -05:00
Kevin O'Connor f0a754e496 gcode: Add a run_script() helper method to run g-code scripts
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-01-28 12:19:26 -05:00
Kevin O'Connor 51e1085dbc gcode: Extend register_command() so that it can also unregister a command
If register_command() is passed None as the function to call, then
treat it as an unregister command request.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-01-28 12:19:26 -05:00
Kevin O'Connor 09eec3710d extruder: Add support for extruders sharing the same heater
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-01-21 23:25:11 -05:00
Kevin O'Connor 1d11c4e74d gcode: Use reset_last_position() from cmd_G28()
Use the existing reset_last_position() code in cmd_G28() instead of
manually implementing the logic.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-01-16 21:46:42 -05:00
Kevin O'Connor f8bb383e9a extruder: Remove unused variable self.config
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-01-16 21:40:53 -05:00
Kevin O'Connor 0d8ddcadbb toolhead: Improve tracking of print_stall
The previous code increases print_stall if a move is proactively
flushed due to buffer_time_low and a follow up move is ready to send
before the existing moves are fully retired.  However, this would not
track the case where a move is proactively flushed and it takes an
extended amount of time to get sufficient moves to refill the queue.

Change the code so that print_stall increases anytime a new move is
queued after a proactive flush and there are existing moves not yet
fully retired.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-01-12 16:56:31 -05:00
Kevin O'Connor 5caff594c5 heater: Report PID tuning results via the g-code terminal
Determine the median period from the pin tuning tests and use that to
recommend a set of PID parameters.  Report the results over the g-code
terminal.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-01-10 22:58:12 -05:00
Kevin O'Connor 5a68c636da chipmisc: Enable replicape steppers dynamically
Enable all the steppers via the shift registers when the first stepper
is enabled, and disable all the steppers once all steppers are
disabled.  This avoids having to enable all the steppers all of the
time.  Note that, this support is independent from the current control
for each stepper, which is still done individually.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-01-10 19:30:57 -05:00
Kevin O'Connor 02b141ac43 chipmisc: Fix replicape enable line setup
The enable lines are not one per stepper - instead there are 5
distinct enable settings.  Handle them properly.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-01-10 19:30:51 -05:00
Kevin O'Connor 47e458210e chipmisc: Support start values on pca9685 pins
Default the pca9685 enable line on if any of the pins attached to it
have a non-zero start value.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-01-10 19:30:47 -05:00
Kevin O'Connor 3833669c3a pins: Check if the same pin is referenced via different aliases
Change the update_command() call to use a new PinResolver class.  In
that new class, verify that the same pin isn't referenced in two
different parts of the config using different aliases for the pin.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-01-10 19:26:06 -05:00
Kevin O'Connor df6528715e stepper: Automatically detect and handle shared stepper enable lines
It's common for multiple steppers to use the same stepper enable
line.  Detect this and only create a single digital_out oid on the
micro-controller.

Also, prohibit any other pin from being used multiple times in the
config file.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-01-10 19:10:26 -05:00
Kevin O'Connor 265b9097d5 pins: Rename parse_pin_desc() to lookup_pin()
Always set the pin_params['type'] field on a pin lookup.  Rename
parse_pin_desc() to lookup_pin() to make the change more clear.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-01-10 14:21:25 -05:00
Kevin O'Connor ed80b92b59 mcu: Setup static values via setup_start_value() call
Add an "is_static" setting to setup_start_value() and remove the
setup_static() method.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-01-08 21:21:30 -05:00
Kevin O'Connor f6f174ab36 extruder: Fix pressure advance on tiny moves with over extrusions
The extruder check_move() code will permit moves with huge extrusion
ratios if the amount extruded is tiny.  (Some slicers emit these silly
moves - they are allowed because they are harmless.)  Unfortunately,
the pressure advance code did not handle the huge extrusion ratios -
it would result in a massive, near instantaneous, extruder move in an
attempt to build pressure in the extruder.  Catch this case and limit
the impact to the pressure advance code.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-01-08 14:39:19 -05:00
Kevin O'Connor ed9dee4602 mcu: Only report an MCU timeout once
Don't flood the log with timeout messages.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-01-08 10:55:37 -05:00
Kevin O'Connor 3ab9a8d26c gcode: Add support for M221 (set extrude factor) g-code command
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-01-03 17:12:31 -05:00
Kevin O'Connor 5db4886c9c gcode: Add support for M220 (set speed factor) g-code command
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-01-03 17:12:26 -05:00
Andy Silverman b22a81cd34 heater: Added config for heater PWM cycle time.
Added the pwm_cycle_time option for heater config sections.  Defaults
to previous value of 0.100 seconds, but may be reduced to shorter times
at the expense of MCU workload and possible MOSFET heating, depending on
controller design.  Some printers that need bed PID to be enabled,
notably the Felixprinters series, are known to benefit from shorter
cycle times, as the default 10hz rate results in excessive voltage
supply droop.

While this option can be used on extruder heaters as well, there
is not expected to be any particular benefit from doing so unless
the extruder heater presents a particularly large load.

Signed-off-by: Andy Silverman <andrewsi@outlook.com>
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-01-03 12:32:11 -05:00
Kevin O'Connor bba22ab7f0 heater: Provide symbolic names for pid check_busy (aka M109 / M190)
Add PID_SETTLE_DELTA and PID_SETTLE_SLOPE constants to the code to try
and make it a little more clear how the wait for temperature code
works.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-01-03 10:44:01 -05:00
Kevin O'Connor a0b4cdb5c4 gcode: Don't wait for temperature if the temperature is disabled
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2018-01-03 10:33:10 -05:00
Kevin O'Connor 1d276d160f gcode: Dump internal g-code state in dump_debug()
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-12-21 22:27:49 -05:00
Kevin O'Connor 9313e58123 gcode: Group similar G-Code commands together
Group commands by category instead of listing them in numerical
order.  This is just code movement; no code changes.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-12-21 20:58:25 -05:00
Kevin O'Connor d778ae1846 build: Add gcc and binutils version to mcu data dictionary
Store the gcc and binutils versions used in the compilation of the
firmware in the firmware data dictionary.  Forward that information to
the log so it is available during debugging.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-12-21 20:32:10 -05:00
Kevin O'Connor 1d21bf66c6 homing: Handle speed rounding when homing speed greater than max_velocity
Commit 002dc0df added rounding to the homing speed, but it did not
work if the configured homing speed was less than the printer's
maximum velocity.  Move the speed rounding from stepper.py to
homing.py and make sure the rounded speed is less than the maximum
speed.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-12-20 14:41:20 -05:00
Kevin O'Connor 1b07505973 chipmisc: Add multi_pin capability
Add the ability to alias multiple output pins from a single pin alias.
This makes it possible to support some cases where a single logical
output is driven by multiple output pins.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-12-18 21:00:06 -05:00
Kevin O'Connor 3c5649219f chipmisc: Add support for output pins set at runtime
Add the ability to define output pins that may be set at runtime with
a new SET_PIN extended g-code command.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-12-18 20:59:07 -05:00
Kevin O'Connor 68d03e4a3e mcu: Allow both shutdown and startup values to be set for output pins
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-12-18 20:45:00 -05:00
Kevin O'Connor e6e0a21b06 toolhead: Allow junction_deviation to be set to zero
Allow lookahead to be effectively disabled by setting
junction_deviation to zero.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-12-18 20:44:59 -05:00
Kevin O'Connor 8d62318c5f clocksync: The clock estimate should add the rtt time not subtract it
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-12-16 20:21:38 -05:00
Kevin O'Connor 4a5801bb2e pins: Fix atmega168/328 mappings
The atmega168 and atmega328 need to define PE0 and PE1 in order to
support the 2 extra analog pins.

Also, support the arduino mappings for the atmega328.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-12-09 11:48:26 -05:00
Kevin O'Connor f8acf0f54f delta: Default stepper_b/c position_endstop to stepper_a's
If the position_endstop is not set for stepper_b or stepper_c then use
the value from stepper_a.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-12-08 18:20:04 -05:00
Kevin O'Connor bc5d900e61 delta: Support different arm lengths for each tower
Change the config file so that the delta arm length is specified
per-tower.  This makes it possible to support advanced calibration.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-12-08 18:20:04 -05:00
Kevin O'Connor efb4a5daa1 delta: Rework actuator_to_cartesian() using trilateration
Use the formulas for trilateration (instead of the circumcenter
formulas) when calculating the position of the nozzle from the
position of the carriages.  The trilateration formula is more general
and it allows each tower to have a different arm length.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-12-08 18:09:19 -05:00
Kevin O'Connor e0c947e188 mcu: Store MCU_stepper commanded_pos as a float
It's valid to consider the stepper at a position that is not on a step
interval - only the "mcu position" needs to be an integer.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-12-07 18:14:50 -05:00
Kevin O'Connor 3ffab763c0 stepper: Only align the stepper motor to a full step when requested
Add a new config option 'homing_endstop_align_zero' to enable the
alignment of the endstop to a stepper full step.  It's possible one
may wish to specify a homing_endstop_phase while not aligning the
endstop.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-12-07 17:35:19 -05:00
Kevin O'Connor f6d4284d5c homing: Directly interact with the kinematic class on query_endstops()
Move the query_endstop logic out of toolhead.py and into homing.py.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-12-06 19:13:54 -05:00
Kevin O'Connor 8d9ca6f2dd homing: Directly interact with the kinematic class when homing
Move the homing logic out of toolhead.py and into homing.py.  This
simplifies the toolhead logic and centralizes the homing code.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-12-06 19:13:54 -05:00
Kevin O'Connor 1d6af72de5 mcu: Remove unneeded MCU_digital_out.get_last_setting() method
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-12-06 19:13:54 -05:00
Kevin O'Connor 2a8dd5c51f mcu: Reset the stepper step clock on init - not after each motor on
Reset the last step clock during the init phase and after each home -
this simplifies the runtime code.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-12-06 19:13:54 -05:00
Kevin O'Connor c78f66b8e8 mcu: Be sure all moves are completed before raising a home timeout
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-12-06 19:13:54 -05:00
Kevin O'Connor b340fdcc4a homing: Make sure to clean up homing state even if homing fails
Make sure to always call MCU_endstop.home_wait() if
MCU_endstop.home_start() is invoked.  Rename
MCU_stepper.note_homing_triggered() to note_homing_end() and make sure
it is always called if MCU_stepper.note_homing_start() is invoked.

With these changes, MCU_endstop.home_finalize() is no longer needed.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-12-06 19:13:53 -05:00
Kevin O'Connor 7785d3a87d homing: Pass list of endstops (not steppers) to the homing code
The homing code wants the list of endstops to enable during a homing
operation - it's confusing to pass the steppers.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-12-06 18:49:14 -05:00
Kevin O'Connor 31db4cc772 mcu: Make sure steppers added to an endstop are on the same mcu
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-12-06 18:35:51 -05:00
Kevin O'Connor 7932de11a7 mcu: Make sure all endstop objects are disabled on a reconnect
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-12-06 18:35:51 -05:00
Kevin O'Connor bc9cbc8133 gcode: Move SET_SERVO command from gcode.py to chipmisc.py
Now that commands can be registered dynamically, move the code for
SET_SERVO from gcode.py to the PrinterServo() class in chipmisc.py.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-12-06 18:35:51 -05:00
Kevin O'Connor b5a41d0dd1 gcode: Rework gcode handler setup to allow dynamic command registration
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-12-06 18:35:51 -05:00
Kevin O'Connor 64a091fb98 gcode: Add a get_str() method
Add a get_str() method that can extract a required parameter from a
g-code command.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-12-06 18:35:51 -05:00
Kevin O'Connor 80f23441dd gcode: Simplify exception handling
Translate caught exceptions into a gcode.error() exception.  This way
there is one standard place to invoke respond_error().  Also, always
reset the last_position on a handled error.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-12-06 18:35:51 -05:00
Kevin O'Connor 3a2d16abb3 gcode: Always allow M112 command
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-12-06 18:35:49 -05:00
Kevin O'Connor c70cc8fadb klippy: Always recommend a FIRMWARE_RESTART on a shutdown event
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-12-03 19:52:25 -05:00
Kevin O'Connor 10e11950ae stepper: get_homed_offset() should return a float
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-12-03 19:48:47 -05:00
Kevin O'Connor 6d6638826c stepcompress: Fix proactive queue flushing on move with 64K+ steps
Commit e05c6354 changed the internal step compress queue from 64bit
integers to 32bit integers.  However, that commit broke the proactive
flushing of moves that could produce more than 64K steps.  This could
lead to large memory allocations and cpu slow downs on printers that
had a very large Z axis - possibly leading to a "Timer too close" mcu
shutdown.  Correct the code so that it properly generates a 64bit
flush clock.

Also, be sure to only expand / memmove the queue when there is no room
for a new element at the end.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-11-29 20:24:50 -05:00
Kevin O'Connor 6930a7de8d homing: Base homing cpu delay on estimated number of steps needed
Instead of adding 250ms to each homing operation add a time relative
to the number of estimated steps that are to be generated.  This
scales the delay to really large axes without adding a delay for
normal users.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-11-29 19:55:25 -05:00
Kevin O'Connor 8c2fa2e2d6 stepper: Support for multiple steppers controlling a single axis
Allow multiple steppers to be defined for a single cartesian axis.
This adds support for dual-z setups.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-11-18 17:37:04 -05:00
Kevin O'Connor 38643f52c9 stepper: Add get_endstops() / set_position wrappers
Add wrappers around mcu_endstop and mcu_stepper so that the kinematic
classes do not need to directly access these low-level classes.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-11-18 17:36:45 -05:00
Kevin O'Connor eecf3b6ea8 stepper: Store pointers to step_const and step_delta in PrinterStepper
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-11-18 17:29:23 -05:00
Kevin O'Connor fc1d690d75 stepper: Remove unused variables from PrinterStepper class
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-11-18 17:29:23 -05:00
Kevin O'Connor d10380e73f stepper: Additional code comments
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-11-18 17:29:23 -05:00
Kevin O'Connor aaeda540b6 stepper: Calculate the stepper name directly from the config section
There is no need to pass the name to the PrinterStepper class as it
can determine the name itself.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-11-18 17:29:22 -05:00
Kevin O'Connor fda988889b heater: Avoid math errors on extreme ADC readings
Avoid log(0) and divide by zero errors in the thermistor calc_temp()
method.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-11-13 11:07:20 -05:00
Kevin O'Connor 77fea562c4 clocksync: Start with adjusted_freq of 1.0
Avoid setting adjusted_freq to 0.0 as that can cause divide by zero
failures at startup.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-10-13 21:07:32 -04:00
Kevin O'Connor e0f275cddf serialhdl: Don't open port at 1200 baud
The 1200 baud trick on the Arduino Due does both a reset and an
erase.  The erase is not desired.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-10-12 21:46:09 -04:00
Kevin O'Connor 07a69df62f mcu: Fix command restart
Fix omission in commit f8750b14 that broke restarts via Klipper
command.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-10-12 21:43:33 -04:00
Kevin O'Connor f8750b142f klippy: Rework shutdown handling
If an MCU signals a shutdown from the background thread, notify the
main thread and handle the shutdown there.  Dispatch shutdown handling
from the main Printer() class instead of from the Toolhead class.
This simplifies the shutdown logic.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-10-12 16:28:53 -04:00
Kevin O'Connor 3506d1e994 fan: Enable heater_fan objects on an MCU shutdown event
Should the MCU go into an error state, set the heater_fan to
max_power.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-10-12 11:59:27 -04:00
Kevin O'Connor 3c4d14bfa9 pca9685: Support default values
Allow the pwm pin to have a non-zero default value.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-10-12 11:59:27 -04:00
Kevin O'Connor db97f36631 gpiocmds: Allow the start value for a pin to differ from the default_value
Allow the start value to be different from the default/shutdown value
for the pin.  This will be useful for "heater fans" that should
startup in the off state, and transition to full on in a shutdown
state.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-10-12 11:59:27 -04:00
Kevin O'Connor d03cf2b83f adccmds: Continue to query analog inputs after a shutdown
Continue to sample the ADC input pins even if the MCU goes into a
shutdown state.  This enables the printer to continue reporting
temperatures even on an mcu error.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-10-12 11:59:27 -04:00
Kevin O'Connor 3b9b4e4d6f endstop: Eliminate end_stop_set_oversample command
Pass the sample_ticks and sample_count parameters directly in the
end_stop_home command instead.  This simplifies the code.

Also, simplify calculation of next wakeup time in
end_stop_oversample_event().

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-10-12 11:59:27 -04:00
Kevin O'Connor 78ba7064a7 clocksync: Initialize clock_est in connect_file()
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-10-12 11:59:27 -04:00
Kevin O'Connor cc7c99a4a4 cartesian: Fix min_stop_interval calculation error
It is possible to have an acceleration greater than max_z_accel on
XY+Z moves.  That needs to be taken into account when calculating the
min_stop_interval.  This prevents spurious "No next step" MCU errors.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-10-12 01:16:11 -04:00
Kevin O'Connor ecf2596469 gcode: Don't warn on fan not present if input is from a file
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-10-11 14:28:19 -04:00
Kevin O'Connor 0ec7eda11b pins: Add pin mapping for atmega1284p
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-10-05 16:57:44 -04:00
Kevin O'Connor 381304aa6f stepper: If homing_endstop_phase is configured, make 0.0 be at a full step
If the stepper phases are known then it is possible to arrange for the
0.0 position to occur at a full step.  On cartesian style printer,
this makes it possible for the Z levels to occur at full steps (which
may help reduce "Z ribbing").

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-10-03 22:06:51 -04:00
Kevin O'Connor ce9523fb90 gcode: Report the raw MCU position from the M114 command
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-10-03 22:03:52 -04:00
Kevin O'Connor 06420b0ddf gcode: Carry over #original and #command in get_extended_params()
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-10-02 22:06:43 -04:00
Kevin O'Connor c2e1c53356 clocksync: Implement a floor on the prediction filter
Don't discard samples that are less than 500us from the prediction
regardless of the prediction variance.  Also, don't use the prediction
variance in the external time estimate.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-10-02 11:00:24 -04:00
Kevin O'Connor ece1f71c64 endstop: Support oversampling of the endstop
Some printers can show occasional noise on the endstop pin.  Support
sampling the endstop pin multiple times to attempt to filter out this
noise.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-10-01 19:15:55 -04:00
Kevin O'Connor 776d8f9f79 clocksync: Update clock synchronization code to use a linear regression
Implement a "moving" linear regression between the reported mcu clock
and the sent_time of the get_status message that generated that
report.  Use this linear regression to make predictions on the
relationship between the system time and the mcu clock.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-30 19:37:37 -04:00
Kevin O'Connor 61ee63f358 serialqueue: Don't report sent_time on responses that are retransmitted
On a retransmit, the sent_time of the command associated with the
given response message isn't accurate.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-30 19:37:20 -04:00
Kevin O'Connor 6f65ba9214 clocksync: Don't update prev_est on min rtt updates
Average frequency changes over the longer interval on a sample that
causes a minimum rtt update.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-28 01:09:18 -04:00
Kevin O'Connor ba837c2641 clocksync: Fix serialqueue.set_clock_est() - don't track min_freq
Revert commit f37fc775.  It is not valid to pass a conservative
frequency to serialqueue.set_clock_est() as that function may not be
called for extended periods - a too low frequency would eventually
lead to "Timer too close" mcu errors.

Instead, increase the 1ms time offset to 5ms to avoid corner cases
that could lead to a message arriving too soon.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-28 00:51:48 -04:00
Kevin O'Connor 1518032606 clocksync: Default mcu_freq to 1 instead of 0
This prevents divide by zero errors during stats output if the stats
are generated before a connection completes.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-27 20:07:46 -04:00
Kevin O'Connor 6469cce2bc toolhead: Make sure reset_print_time() doesn't go backwards in time
Update the homing code to pass in the start of the homing operation to
toolhead.reset_print_time().  This prevents an error when batch
processing gcode files that contain multiple homing operations.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-27 19:21:26 -04:00
Kevin O'Connor f658819862 clocksync: Add support for dumping internal state for debugging
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-27 13:13:38 -04:00
Kevin O'Connor 8d5a9143bb klippy: Avoid using '%' syntax when calling logging module
The logging module can build strings directly from printf syntax - no
need to build the string first.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-27 12:38:20 -04:00
Kevin O'Connor 8f8951b4c1 serialhdl: Make dump_debug() output atomic
Build a single (very large) logging message with the debug state.
This prevents the output from being fragmented.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-27 12:38:20 -04:00
Kevin O'Connor 6e5bcc69bc gcode: Make dump_debug() output atomic
Build a single (very large) logging message with the debug state.
This prevents the output from being fragmented.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-27 11:58:21 -04:00
Kevin O'Connor 8d04d3d8fd gcode: Exit if a shutdown occurs while running in batch mode
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-27 10:05:11 -04:00
Kevin O'Connor f37fc775e5 clocksync: Be conservative when setting serialqueue.set_clock_est()
Accuracy is not as important as ensuring a message is never sent
before it can be received in the serialqueue code.  So, use the
smallest frequency ever seen and add the minimum rtt time when setting
set_clock_est().

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-27 09:10:41 -04:00
Kevin O'Connor 3982b5030e serialqueue: Take baud_adjust into account when calculating receive_time
Use baud_adjust when determining the receive_time of a message read
from the serial port.  This improves the accuracy of the clock
synchronization code.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-26 22:27:25 -04:00
Kevin O'Connor d9fe4b6944 clocksync: Rework clock synchronization algorithm
Instead of tracking the minimum frequency ever observed, attempt to
track the actual frequency of the micro-controller (relative to the
host clock).  This improves the stability of the secondary mcu clocks
when multiple mcus are configured.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-26 22:27:25 -04:00
Kevin O'Connor 387cab27bd mcu: Separate restart_microcontroller() into multiple functions
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-20 16:04:41 -04:00
Kevin O'Connor 6dcc44ce2d chipmisc: Add initial support for servos
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-20 14:21:36 -04:00
Kevin O'Connor 3b4088c23f chipmisc: Add support for Replicape board
Add support for configuring and controlling the hardware specific to
the revision "B3" Replicape board.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-20 13:18:07 -04:00
Kevin O'Connor 16d2ec3a90 linux: Add support for analog IIO devices
Add support for reading analog values via the standard Linux IIO
interface.  This can be used on Replicape boards to sample analog
input pins.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-20 12:55:28 -04:00
Kevin O'Connor d851882278 linux: Initial support for running Klipper in a Linux real-time process
Add support for compiling the Klipper micro-controller code as a
real-time process capable of running on standard Linux systems.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-20 12:55:28 -04:00
Kevin O'Connor 3ccecc568d mcu: Initial support for multiple micro-controllers
Add initial support for controlling multiple independent
micro-controllers from a single Klippy host instance.  Add basic
support for synchronizing the clocks of the additional mcus to the
main mcu's clock.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-20 12:45:00 -04:00
Kevin O'Connor cee200e509 mcu: Move code around in MCU class to keep like code together
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-19 17:27:18 -04:00
Kevin O'Connor f1b315e04f mcu: Move print_time to clock conversion code to clocksync.py
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-19 17:27:18 -04:00
Kevin O'Connor 94bcd9735a mcu: Add mcu wrapper functions and avoid direct acccess to mcu variables
Don't directly access any of the mcu class variables externally from
the class.  Add wrapper functions for those external callers that need
access to some internal state.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-19 17:25:43 -04:00
Kevin O'Connor f662445766 stepcompress: Implement print time to clock conversion in C code
Implement the conversion from print_time to the local mcu's clock
within the C code.  This simplifies the python code.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-19 17:25:43 -04:00
Kevin O'Connor 008be18f41 clocksync: Don't export get_last_clock()
Everywhere the data in get_last_clock() is used can be done just as
easily with estimated_print_time().

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-19 17:25:43 -04:00
Kevin O'Connor 13812aa1c9 clocksync: Move clock synchronization code into new file
Move the low-level clock synchronization code from serialhdl.py to a
new file clocksync.py.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-19 17:25:42 -04:00
Kevin O'Connor 2089f19670 toolhead: Separate is_active() code from stats() code
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-19 17:25:42 -04:00
Kevin O'Connor 593741919f mcu: Update file purpose comment
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-19 17:25:42 -04:00
Kevin O'Connor 9d0fcca8a9 serialhdl: Reduce calculations done while holding the lock
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-19 17:25:42 -04:00
Kevin O'Connor 857eb01bfa homing: Move query_endstop() code from kinematic classes to homing.py
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-19 17:25:42 -04:00
Kevin O'Connor a100f174f9 mcu: Pass print_time directly to MCU calls
Now that the print_time is always synchronized with the mcu_time,
there is no longer a need to track mcu_time as a separate quantity.
Eliminate references to mcu_time from the code and pass print_time
directly in its place.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-19 17:25:42 -04:00
Kevin O'Connor 5dfe4e1eb9 toolhead: Synchronize print_time to main mcu's time
Instead of starting the print_time at zero, start it at the estimated
time of the main mcu's clock.  This simplifies the code and it ensures
that print_time never goes backwards.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-19 17:25:38 -04:00
Kevin O'Connor b9586bad18 mcu: Use is_fileoutput() externally
Use mcu.is_fileoutput() instead of looking up the "debugoutput" flag
in the start args.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-19 17:22:29 -04:00
Kevin O'Connor f1c2f789b6 klippy: Do not start stats timer until after connect completes
Generating stats during connect leads to potential use of not yet
initialized variables.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-19 17:22:29 -04:00
Kevin O'Connor 123719bf92 stepper: Fix bug causing 'enable_pin' to be required
Make sure to initialize mcu_enable to None so that it is initialized
if no 'enable_pin' config value is provided.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-19 17:20:41 -04:00
Kevin O'Connor 14810d7e80 stepcompress: Return number of steps traveled from stepcompress_push()
Return the same information from stepcompress_push() that is returned
from stepcompress_push_const() and stpcompress_push_delta().

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-13 09:24:27 -04:00
Kevin O'Connor 52156d2c41 pins: Don't pass mcu_freq to update_command()
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-13 09:16:58 -04:00
Kevin O'Connor bf85c61b48 corexy: Fix max_xy_halt_velocity calculation on corexy
On corexy, the stepper velocity of a diagonal move could be greater
than the maximum printer velocity.  Account for that when setting the
maximum xy halt velocity in the mcu stepper config.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-09 14:45:10 -04:00
Kevin O'Connor dba488f30a extruder: Remove unused set_max_jerk() call
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-08 19:34:30 -04:00
Kevin O'Connor 91b9634198 serialqueue: Fix off-by-one error in retransmit sequence number tracking
Commit 4655a6bf allowed naks to be honored if receive_seq was greater
than the last retransmitted sequence.  However, receive_seq is the
receiver's next sequence number, so a nak should only be processed if
it is one greater than that.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-08 11:50:21 -04:00
Kevin O'Connor 7d17002b33 fan: Allow heater_fan to work with heater_bed
Fix order of init error preventing heater_fan from being used with
heater_bed.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-07 11:19:27 -04:00
Kevin O'Connor 477b3941a6 console: Add support for SUPPRESS command
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-07 11:19:27 -04:00
Kevin O'Connor 36dd7e7609 console: Add support for a FLOOD command
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-07 11:19:27 -04:00
Kevin O'Connor 167a65d826 util: Fix reporting of git version of klippy code
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-07 11:19:27 -04:00
Kevin O'Connor c9cd8cea66 mcu: Limit value range of PWM and digital outputs prior to transmission
Make sure schedule_digital_out and schedule_pwm_out commands always go
out with a value that is in range for the particular command.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-06 12:04:05 -04:00
Kevin O'Connor dfdcbece53 mcu: Improve error descriptions in Common_MCU_errors
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-06 12:03:49 -04:00
Kevin O'Connor 5b62f15c6d extruder: Provide more details on extruder errors
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-05 22:12:15 -04:00
Kevin O'Connor 09e32d1b84 mcu: Provide some further help on common MCU shutdown errors
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-05 22:12:15 -04:00
Kevin O'Connor ff56c0fb74 extruder: Fix typo in init
Commit 7a81bfc4 broke extrude only moves due to a typo in the commit.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-05 22:12:15 -04:00
Kevin O'Connor 36de6118c1 mcu: Limit ADC min/max range to a 16bit integer
Make sure the ADC range sent to the MCU can be encoded into a 16bit
integer.  Otherwise, if the provided min_temp/max_temp was outside the
range of possible values it could result in a spurious mcu shutdown.
In particular, the AD595 could not properly encode a min_temp of zero.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-05 18:22:21 -04:00
Kevin O'Connor 7083a33ecd pru: Support config_reset command to manually reset mcu
Add support for resetting the MCU via a software only mechanism.  This
is useful on the PRU.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-03 23:16:38 -04:00
Kevin O'Connor 8d0ef49e8f toolhead: Permit look-ahead between Z moves
Extend the look-ahead mechanism to work between moves that contain Z
movement.  This improves Klipper's handling of g-code produced in
"vase mode".

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-03 15:46:48 -04:00
Kevin O'Connor 7a81bfc4a4 toolhead: Eliminate set_max_jerk() from kinematic classes
Allow the kinematic classes to query the max velocity, max accel, and
max halt velocity from the toolhead class instead of having the
toolhead class call into the kinematic classes with those values.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-03 15:45:04 -04:00
Kevin O'Connor 0d13834293 gcode: Fix error that could cause commands to be processed out of order
Commit d0932009 changed the way command handling was performed, and
commit 95950949 fixed a defect in that commit.  Unfortunately, the fix
was incomplete.

If multiple commands were sent to Klippy without waiting for an "ok"
response from Klippy, then it was possible for those additional
commands to be queued and processed after subsequent commands.  This
would result in commands being processed out of order.

Fix this by only reregistering the input fd in the greenlet that
performs the unregistration of the fd.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-02 12:05:51 -04:00
Kevin O'Connor ac53806e04 gcode: Add an ECHO command for debugging purposes
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-09-02 12:05:51 -04:00
Kevin O'Connor 026b9c336c stepcompress: Minor performance tweaks for rpi
Invert the if conditional in queue_append() and change the order of
reads in minmax_point() - gcc on the rpi seems to do generate better
code this way.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-31 10:17:01 -04:00
Kevin O'Connor 588ecbe868 stepcompress: Use addition instead of multiplication on queue add
Replace multiplication with addition where possible.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-31 02:15:32 -04:00
Kevin O'Connor e05c635489 stepcompreses: Change the step queue to use 32bit integers
The RaspberryPi processor implements 'double to int32' conversions
much faster than 'double to int64' conversions.  Rework the code so
that steps stored in the queue are always a small offset from the last
sent step time.  (In the unlikely event that a step is far from the
last step time, then the queue is flushed to maintain this invariant.)

This simplifies the step compression code as well - it no longer needs
to check for integer overflows.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-31 00:27:43 -04:00
Kevin O'Connor f5cc355044 stepcompress: Refactor queue insertion to use a cursor
Create an insertion "cursor" for adding items to the step compression
queue.  This makes the calling code simpler and it makes it easier to
update the queue memory management in the future.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-31 00:15:03 -04:00
Kevin O'Connor 78f4c25a14 homing: Add a small delay before each homing operation
The homing operation can be cpu intensive for the host software.  Add
a small (250ms) delay before homing so that the host has additional
time to process the command before it is due on the mcu.  This is
intended to work around some reports of "timer too close" errors
during Z homing on RPi2 hosts and printers with high precision Z
positioning.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-29 18:02:36 -04:00
Kevin O'Connor 002dc0dfaf stepper: Adjust homing_speed so that it's an even number of ticks per step
Adjust the configured homing speed so that it always results in a
speed that is an even number of mcu ticks per step.  This ensures that
the code can always get good step compression during homing, which is
important as the entire homing operation must be able to fit within
the mcu's move queue.  This fixes some "move queue empty" mcu shutdown
errors that could occur when the Z step distance was an unusual size.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-29 18:00:17 -04:00
Kevin O'Connor 68d6788413 mcu: Add get_mcu() call to the mcu oid objects
Allow external code to obtain the mcu object that controls a pin setup
with setup_pin().  Also, don't bother defining print_to_mcu_time() and
system_to_mcu_time() on each pin object as they can be obtained via
the new get_mcu() method.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-29 17:59:27 -04:00
Kevin O'Connor c7c551369f mcu: Fix bug causing corexy to not work (introduced in 9d75c3b0)
Commit 9d75c3b0 changed the order of allocation for mcu oid integer
ids.  However, the stepper oids must always be allocated before
endstop oids so that corexy can register multiple steppers on a single
endstop.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-29 17:59:15 -04:00
Kevin O'Connor 0c2919b534 klippy: Move restart logic into Printer() class
Move the restart logic out of main() and into Printer.run().  This
simplifies the code.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-26 18:27:21 -04:00
Kevin O'Connor d8c75fc608 klippy: Rename internal functions so that they are prefaced with "_"
Preface the internal functions to make it more clear which functions
are interfaces to external code.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-26 18:27:21 -04:00
Kevin O'Connor a42cb4fecf toolhead: Avoid directly accessing the printer.mcu field
Lookup the mcu object from the printer objects and store it locally in
the toolhead class.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-26 18:27:21 -04:00
Kevin O'Connor 68ba3d5106 mcu: Drop support for TICKS() expansion in mcu config commands
It's no longer necessary to use the TICKS() hack as the config
commands are now all generated after the mcu speed is known.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-26 18:27:21 -04:00
Kevin O'Connor 931811ab59 chipmisc: Add support for configuring ad5206 digipots
Support an "ad5206" config section so that one can configure the
digipots found on Reprap "RAMBo" boards.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-26 18:27:21 -04:00
Kevin O'Connor 9d75c3b0ca chipmisc: Add support for statically configured output pins
Allow digital and PWM output pins to be setup via new config
sections.  This makes it easier to setup pin configurations.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-26 18:27:20 -04:00
Kevin O'Connor 6ab8567d51 mcu: Track stepqueues separately from steppers
The MCU() class needs to track the stepqueues so that it can
initialize the steppersync object.  Track the stepqueues directly
instead of via the list of steppers.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-25 20:45:54 -04:00
Kevin O'Connor c727ed3592 mcu: Track oids separately from objects requiring a build_config() callback
Track the oid count separately from the configurable object count -
this way it is possible to have internal objects that don't require an
oid in the mcu.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-25 20:44:51 -04:00
Kevin O'Connor c72ca983ba mcu: Eliminate "init callback" phase during connect
It's not necessary to register and execute "init callbacks" when
configuring the mcu.  Instead, have each mcu object produce its init
messages in the build_config() callback.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-25 20:41:09 -04:00
Kevin O'Connor ec7990796a pins: Support registering arbitrary chips that supply configurable pins
Allow multiple chips to provide pin mappings (not just the main mcu
chip).  Move the pin parsing from the mcu.py code to pins.py and
support mapping from pin descriptions to their corresponding chips and
parameters.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-25 20:38:55 -04:00
Kevin O'Connor 268834e4ae klippy: Store printer startup parameters in new "start_args" dictionary
Store pertinent information from the software startup in a dictionary
that the various printer components can access instead of in
individual variables in the Printer() class.  This makes it easier to
add future command-line options.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-25 19:27:05 -04:00
Kevin O'Connor b80c488d36 heater: Another minor cleanup to Steinhart-Hart math
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-20 12:42:50 -04:00
Kevin O'Connor f25cb33367 heater: Minor cleanup to Steinhart-Hart math
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-18 13:28:04 -04:00
Kevin O'Connor 4b5f3bec4b heater: Add support for a generic "NTC 100K beta 3950" thermistor
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-17 15:12:51 -04:00
Kevin O'Connor 1f4c6443ef heater: Calibrate thermistor directly from temperature and resistance
Store the underlying temperature and resistance values instead of the
Steinhart-Hart coefficents obtained from them.  This makes it easier
to add new thermistors.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-17 13:26:51 -04:00
Kevin O'Connor 4b5109c1b9 serialqueue: Make sure fds are in non-blocking mode
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-14 21:08:28 -04:00
Kevin O'Connor 085817d332 serialhdl: Sometimes we get an IOError when serial port not found
Catch IOError when opening the serial port.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-14 21:07:26 -04:00
Kevin O'Connor 5e6acf7dbc console: Add support for a STATS command
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-08 00:27:28 -04:00
Kevin O'Connor 58811b5c44 console: Add LIST command that shows available commands and variables
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-08 00:27:28 -04:00
Kevin O'Connor 86a762b2b7 console: Add a HELP command
Show available features at startup.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-08-08 00:27:28 -04:00
Kevin O'Connor 981c53682f stepper: Use a sane default for homing_positive_dir
Use the endstop position to determine a sane default for
homing_positive_dir.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-07-24 14:31:46 -04:00
Kevin O'Connor 143b7cccf4 stepper: Separate out homing code to its own PrinterHomingStepper class
Keep the homing code separate from the main stepper class.  This makes
it easier to verify the correct config parameters are provided.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-07-24 13:54:46 -04:00
Kevin O'Connor 959a20888c serialhdl: Dump serial stats in dump_debug()
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-07-24 11:43:54 -04:00
Kevin O'Connor 7bf0ec2fe7 gcode: Don't wait for moves to finish if both debug input and output
Don't wait for moves to finish if the output is going to a debug file.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-07-23 21:32:26 -04:00
Kevin O'Connor c6231a16e3 serialqueue: Improve limit on number of in-flight bytes
Instead of limiting the amount of non-acked messages to 50ms, limit
the amount to one round-trip-time.  This should make it less likely
that the mcu will be overloaded and it should make retransmits faster.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-07-23 20:47:08 -04:00
Kevin O'Connor a619aacfc6 serialqueue: Further retransmit timing fixes
The first message always has a sync byte with it, so its size should
be one larger.  Also, the idle_time should always be the minimum time
that the message could be received, so it should always be reset to
eventtime on a retransmit.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-07-23 19:32:42 -04:00
Kevin O'Connor d469db84ee serialqueue: Allow a second nak after a retransmit
If a nak message causes a retransmission then also accept a second nak
message as long as it is for a sequence greater than the first nak.
This should allow faster retransmits when there are multiple
transmission errors in a small time period.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-07-21 23:49:44 -04:00
Kevin O'Connor 4655a6bfef serialqueue: Fix off-by-one error in retransmit sequence number tracking
Track the sequence number of the message last retransmitted (not the
sequence number of the next message to be transmitted).  This fixes a
small possibility of a valid nak not being honored.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-07-21 23:43:48 -04:00