Commit Graph

608 Commits

Author SHA1 Message Date
Kevin O'Connor 74e15b2eb5 checkstack: Be more flexible in finding the timer irq function
If __vector_13 doesn't exist then try __vector_17.  If neither exists
then handle that gracefully.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-02 23:19:02 -04:00
Kevin O'Connor 565861f680 reactor: Support pause() command even when the reactor is not running
If the reactor isn't running then implement pause using the system
sleep command.  This simplifies the users of pause().

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-04-01 12:26:24 -04:00
Kevin O'Connor 7c991399ac timer: Remove dup timer_shutdown code
Commmit a1c61563 renamed timer_shutdown() to timer_reset() but
neglected to delete timer_shutdown().

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-31 19:20:45 -04:00
Kevin O'Connor 384c853a39 docs: Update benchmark results in Features document
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-31 17:50:36 -04:00
Kevin O'Connor c0380d0280 stepper: Disable homing_endstop_accuracy errors on debug runs
If klippy is started in file output debugging, disable the
homing_endstop_accuracy error check.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-31 14:38:09 -04:00
Kevin O'Connor a1c61563a0 avr: Fix bug causing timer_read_time() to not be in sync with scheduler
Commit 16e3dbb1 changed the avr implementation of timer_read_time().
Unfortunately, it raised the possibility for timer_read_time() to be
out of sync with the scheduler's understanding of the current time.
In particular, it was common for the timer irq to overflow the 16bit
hardware counter once at startup, and this would lead to
timer_read_time() always returning a time ~4ms ahead of the scheduler
on 16Mhz chips.  This resulted in "Move queue empty" errors.

To resolve this issue, only increment timer_high from timer_periodic()
and make sure the timer irqs start immediately after timer_init().

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-31 14:36:57 -04:00
Kevin O'Connor aa0f1aaeb2 toolhead: Increase the motor_off_time default to 10 minutes
Increase the default motor_off_time from 1 minute to 10 minutes.  The
small value is a common source of confusion.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-30 14:09:17 -04:00
Kevin O'Connor 03ddd64b93 config: Decrease example max_z_velocity to 25mm/s
Change the example files for cartesian printers to have a 25mm/s
maximum Z velocity.  It's common to use lead screws for the Z axis on
cartesians and it is unlikely one would want to drive them at 250mm/s.
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-30 14:05:05 -04:00
Kevin O'Connor 7fc9ba7d3a mcu: Log the mcu clock each time print_time is synchronized
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-30 12:51:10 -04:00
Kevin O'Connor 63b6bab5c3 sam3x8e: Align the TC0_Handler timer irq handler
The code alignment of the TC0_Handler function seems to noticeably
impact performance benchmarks.  Set the function alignment to 16 bytes
to improve testing consistency.  An alignment of 16 doesn't
necessarily improve performance, but it seems to improve testing
consistency on code changes unrelated to timer dispatch.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-30 12:04:08 -04:00
Kevin O'Connor eb4eeb6f73 timer_irq: Integrate timer_try_set_next() into timer_dispatch_many()
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-30 11:25:23 -04:00
Kevin O'Connor 6988507998 timer_irq: Rename generic/timer.c to generic/timer_irq.c
Rename the file to make it clear that the code is helper functions for
boards with irq based timers.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-30 11:24:44 -04:00
Kevin O'Connor 65be6d5146 avr: Integrate timer_try_set_next() into the irq handler
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-30 11:24:44 -04:00
Kevin O'Connor 6d05dd07f5 sched: Move timer dispatch loop to board code
Rename sched_timer_kick() to sched_timer_dispatch() and move its loop
into its callers in the board code.  This eliminates the need to
export timer_try_set_next() from the board code.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-30 11:24:42 -04:00
Kevin O'Connor 7436ec093a sched: Rename reschedule_timer() to insert_timer() and use in sched_add_timer()
Use the same code in both rescheduling of a timer and adding a new
timer.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-30 10:57:35 -04:00
Kevin O'Connor 2b735daae5 timer: Make sure to reset the timer repeat checks on a shutdown
Reset the timer repeat checks on shutdown, otherwise it is possible to
get into an infinite shutdown loop.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-30 10:57:35 -04:00
Kevin O'Connor f8b0c884b0 stepper: Improve performance of scheduled unsteps
On faster MCUs where a delay is needed between step and unstep use a
"busy loop" in the scheduler instead of trying to schedule to the
unstep time.  This reduces the chance of jitter in the scheduler
accumulating.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-30 10:57:35 -04:00
Kevin O'Connor 18f4d343f5 avr: Remove F_CPU compile time definition
Directly use the Kconfig defined CONFIG_CLOCK_FREQ in the code and
avoid defining F_CPU.  Also, remove the unnecessary O2 option - that
is already the default from the main makefile.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-30 10:56:17 -04:00
Kevin O'Connor 31e78c90e2 avr: Minor optimization for timer_read_time() / timer_periodic()
Tell the compiler that the TOV1 bit is rarely set.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-27 13:37:20 -04:00
Kevin O'Connor 3238256b79 docs: Update benchmark results in Features document
Some additional tweeks to the scheduler has resulted in minor
improvements to the stepper benchmarks.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-26 23:31:33 -04:00
Kevin O'Connor 59b71d5d05 sched: Be explicit with loading of the waketime variable
Explicilty load the timer waketime variable into local variables in
sched_timer_kick().  Change the optimization level from Os to O2.
This helps gcc to avoid unnecessary reloads from memory in the common
stepper_event() case.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-26 22:45:58 -04:00
Kevin O'Connor 4dfa6c6ee4 avr: Introduce optimized timer_is_before()
Provide hand-coded assembler for timer_is_before() on AVR as that code
is used frequently in the time-critical timer dispatch loop and gcc
doesn't do a good job at compiling that comparison code.  Remove the
no longer needed waketime+1 hack from reschedule_timer().

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-26 22:45:58 -04:00
Kevin O'Connor 60e488eb17 timer: Allow board code to define its own timer_is_before implementation
Move sched_is_before() from sched.c to timer_is_before() in the board
specific timer code.  This allows the board code to provide its own
definition.

Also, remove the sched_from_us() and sched_read_time() wrapper
functions and change the callers to directly invoke timer_from_us() /
timer_read_time().

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-26 22:45:58 -04:00
Kevin O'Connor 14340ac4df timer: Organize timer_try_set_next() with priority for repeat timers
Organize the code flow to optimize for repeat timers.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-26 22:01:07 -04:00
Kevin O'Connor efbfc2b1ab avrsim: Catch simulation errors
Request that simulavr throw an exception on a fatal emulation error
instead of exiting the process.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-26 22:01:07 -04:00
Kevin O'Connor d4f09bc20d checkstack: Updates for newer binutils
Newer versions of binutils report the variable name on memory
accesses.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-26 21:55:24 -04:00
Kevin O'Connor d67f962a38 command: Simplify sendf() switch
Commit f28eb902 reworked the switch to fix int16 encoding.  However,
at least one version of avr gcc doesn't like that switch layout (it
uses a jump table).  Reorg the switch to avoid that issue.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-26 21:55:24 -04:00
Kevin O'Connor 6de85d02ae serialqueue: Message receive_time must be taken after read()
The est_clock calculation code requires timestamps on status messages
to never be prior to the reception of the message.  The eventtime of
handle_message() is taken before the read() and there is a small
possibility that it could be inaccurate enough to corrupt the
est_clock calculation.  Take a new timestamp when storing receive_time
to prevent this.  This fix prevents some firmware "Move queue empty"
shutdowns.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-24 19:16:33 -04:00
Kevin O'Connor f28eb902df command: Fix encoding of 16bit signed integers
The code wasn't properly sign-extending 16bit integers which caused
int16_t reports in output() to appear as uint16_t.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-24 15:31:26 -04:00
Kevin O'Connor 9702d522a4 sched: Report the time of a shutdown
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-24 15:05:52 -04:00
Kevin O'Connor 4f710b0470 avrsim: Support pacing the simulation
Support timing the simulation scaled to the system clock.  This can be
used to make the host estimation of the mcu clock more accurate.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-24 13:55:55 -04:00
Kevin O'Connor 5f29787dc7 avrsim: Do IO directly from simulavr callbacks
Don't start/stop the simulavr simulation loop to do IO - instead
implement the IO directly in the serial callback handlers.  This
improves the speed and consistency of the simulation.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-24 11:58:32 -04:00
Kevin O'Connor 1fbb36fa87 serialhdl: Make sure to calculate est_clock before connect() finishes
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-24 11:13:55 -04:00
Kevin O'Connor 3cafcc2bc7 serialqueue: Don't retransmit on a NAK if no sent data is pending
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-24 11:13:55 -04:00
Kevin O'Connor 8d92c898ee stepcompress: Always return 0 on negative number in safe_sqrt()
sqrt() of a negative number in the C code returns NaN.  This value
results in behavior that is difficult to debug.  Always return 0.0
instead as this results in better behavior that is easier to track
down.  Also, on some code paths, safe_sqrt is called on numbers that
are multiplied by very large amounts (eg, 16000000**2) and thus
distinguishing between large and small negative numbers is difficult.
For now, report in the log if the value is below -0.001.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-22 10:54:53 -04:00
Kevin O'Connor 9bf73cd72d extruder: Make sure EXTRUDE_DIFF_IGNORE doesn't trigger due to rounding
The code disables lookahead between two extruding moves with
significantly different extrude ratios.  Unfortunately, it was
possible for very tiny moves to show different extrude ratios just due
to how the slicer implements rounding when it produces the gcode.
Allow lookahead to be enabled between moves with extrude ratios that
are different if they don't noticeably produce more or less extrusion.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-20 14:39:06 -04:00
Kevin O'Connor f97cf5c3b6 extruder: Avoid maximum extrude cross section errors on infinitesimal moves
Be less likely to raise a "Move exceeds maximum extrusion cross
section" error on very short moves.  It's okay to extrude a little
extra plastic on moves shorter than the nozzle diameter.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-19 21:38:59 -04:00
Kevin O'Connor 5ff2d5aee6 mcu: Defer MCU_adc register_msg until ready to receive messages
Register the callback handler only after it's required state is setup.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-16 14:41:26 -04:00
Kevin O'Connor 1f474742eb klippy: Log python info at start of log
Log the python version and startup command parameters to the log.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-16 14:41:25 -04:00
Kevin O'Connor 0041a0079d stepcompress: Improve check_line() error messages
Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-16 13:15:25 -04:00
Kevin O'Connor 9bb8b0c622 toolhead: Don't raise exception from force_shutdown
Catch and ignore any exceptions when trying to shutdown the printer in
toolhead.force_shutdown() - there's a good chance an exception will be
raised as this method is often called after an invalid internal state
is found.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-16 13:15:25 -04:00
Kevin O'Connor df6d3107f2 stepper: Fix set_min_stop_interval() calculation
The previous calculation was only valid if the stepper is always
commanded to a position that is an exact multiple of the
step_distance.  The safety check was programmed with a value too large
for other commanded positions, which could result in "No next step"
errors.  Fix by changing the calculation to use the worst case
scenario.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-16 13:15:09 -04:00
Kevin O'Connor cbdc54843d gcode: Catch common gcode parameter errors
Don't force a firmware shutdown on a simple gcode parse error.
Instead, report the error back to the user and otherwise ignore the
command.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-16 13:13:36 -04:00
Kevin O'Connor d2027cb4a9 serialhdl: Catch SerialException as well as OSError on serial open
Catch the right exceptions so that a retry is possible when attempting
to open the serial port.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-16 12:49:15 -04:00
Kevin O'Connor e60779bfe1 heater: Force set_pwm of zero when target_temp is zero
Fix a corner case where a residual in the PID could cause a non-zero
pwm request even when the target_temp is zero.  (Which could lead to a
firmware "Missed scheduling of next pwm event" shutdown.)

Simplify the logic for suppressing duplicate pwm updates and make sure
a zero target_temp always results in a zero pwm update on the
following set_pwm calculation.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-16 12:49:15 -04:00
Kevin O'Connor f66b1ac450 heater: Add support for AD595 type sensors
Add support for sensor chips that produce a voltage that linearly
scales with temperature.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-13 00:48:30 -04:00
Kevin O'Connor ff6a96665a heater: Rename thermistor_type config name to sensor_type
Rename the thermistor_type and thermistor_pin config variables to
sensor_type and sensor_pin.  This is in preparation for support of
sensors beyond thermistors.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-13 00:46:33 -04:00
Kevin O'Connor 4388a294a4 heater: Handle case where min adc value is less than max adc value
When using a sensor that isn't a thermisistor, the maximum and minimum
adc values may be swapped - handle that case.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-13 00:44:53 -04:00
Kevin O'Connor d21b9280f0 klippy: Eliminate high-level build_config phase
Now that the mcu objects can be created prior to connecting to the
mcu, it is no longer necessary to separate the init and build_config
phases in the high-level code.  Move the mcu objection creation from
the build_config phase to the init phase and eliminate the
build_config phase.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-13 00:38:17 -04:00
Kevin O'Connor 92649332ce mcu: Delay setting of mcu_stepper.min_stop_interval
Create a separate callback for setting the min_stop_interval.

Also, move the setting of the stepper max_error from the stepper
configs to the mcu config and rename it to max_stepper_error.

Signed-off-by: Kevin O'Connor <kevin@koconnor.net>
2017-03-13 00:38:17 -04:00