klipper-dgus/klippy/extras/angle.py

579 lines
26 KiB
Python
Raw Permalink Normal View History

# Support for reading SPI magnetic angle sensors
#
# Copyright (C) 2021,2022 Kevin O'Connor <kevin@koconnor.net>
#
# This file may be distributed under the terms of the GNU GPLv3 license.
import logging, math, threading
from . import bus, motion_report
MIN_MSG_TIME = 0.100
TCODE_ERROR = 0xff
TRINAMIC_DRIVERS = ["tmc2130", "tmc2208", "tmc2209", "tmc2660", "tmc5160"]
CALIBRATION_BITS = 6 # 64 entries
ANGLE_BITS = 16 # angles range from 0..65535
class AngleCalibration:
def __init__(self, config):
self.printer = config.get_printer()
self.name = config.get_name()
self.stepper_name = config.get('stepper', None)
if self.stepper_name is None:
# No calibration
return
try:
import numpy
except:
raise config.error("Angle calibration requires numpy module")
sconfig = config.getsection(self.stepper_name)
sconfig.getint('microsteps', note_valid=False)
self.tmc_module = self.mcu_stepper = None
# Current calibration data
self.mcu_pos_offset = None
self.angle_phase_offset = 0.
self.calibration_reversed = False
self.calibration = []
cal = config.get('calibrate', None)
if cal is not None:
data = [d.strip() for d in cal.split(',')]
angles = [float(d) for d in data if d]
self.load_calibration(angles)
# Register commands
self.printer.register_event_handler("stepper:sync_mcu_position",
self.handle_sync_mcu_pos)
self.printer.register_event_handler("klippy:connect", self.connect)
cname = self.name.split()[-1]
gcode = self.printer.lookup_object('gcode')
gcode.register_mux_command("ANGLE_CALIBRATE", "CHIP",
cname, self.cmd_ANGLE_CALIBRATE,
desc=self.cmd_ANGLE_CALIBRATE_help)
def handle_sync_mcu_pos(self, mcu_stepper):
if mcu_stepper.get_name() == self.stepper_name:
self.mcu_pos_offset = None
def calc_mcu_pos_offset(self, sample):
# Lookup phase information
mcu_phase_offset, phases = self.tmc_module.get_phase_offset()
if mcu_phase_offset is None:
return
# Find mcu position at time of sample
angle_time, angle_pos = sample
mcu_pos = self.mcu_stepper.get_past_mcu_position(angle_time)
# Convert angle_pos to mcu_pos units
microsteps, full_steps = self.get_microsteps()
angle_to_mcu_pos = full_steps * microsteps / float(1<<ANGLE_BITS)
angle_mpos = angle_pos * angle_to_mcu_pos
# Calculate adjustment for stepper phases
phase_diff = ((angle_mpos + self.angle_phase_offset * angle_to_mcu_pos)
- (mcu_pos + mcu_phase_offset)) % phases
if phase_diff > phases//2:
phase_diff -= phases
# Store final offset
self.mcu_pos_offset = mcu_pos - (angle_mpos - phase_diff)
def apply_calibration(self, samples):
calibration = self.calibration
if not calibration:
return None
calibration_reversed = self.calibration_reversed
interp_bits = ANGLE_BITS - CALIBRATION_BITS
interp_mask = (1 << interp_bits) - 1
interp_round = 1 << (interp_bits - 1)
for i, (samp_time, angle) in enumerate(samples):
bucket = (angle & 0xffff) >> interp_bits
cal1 = calibration[bucket]
cal2 = calibration[bucket + 1]
adj = (angle & interp_mask) * (cal2 - cal1)
adj = cal1 + ((adj + interp_round) >> interp_bits)
angle_diff = (angle - adj) & 0xffff
angle_diff -= (angle_diff & 0x8000) << 1
new_angle = angle - angle_diff
if calibration_reversed:
new_angle = -new_angle
samples[i] = (samp_time, new_angle)
if self.mcu_pos_offset is None:
self.calc_mcu_pos_offset(samples[0])
if self.mcu_pos_offset is None:
return None
return self.mcu_stepper.mcu_to_commanded_position(self.mcu_pos_offset)
def load_calibration(self, angles):
# Calculate linear intepolation calibration buckets by solving
# linear equations
angle_max = 1 << ANGLE_BITS
calibration_count = 1 << CALIBRATION_BITS
bucket_size = angle_max // calibration_count
full_steps = len(angles)
nominal_step = float(angle_max) / full_steps
self.angle_phase_offset = (angles.index(min(angles)) & 3) * nominal_step
self.calibration_reversed = angles[-2] > angles[-1]
if self.calibration_reversed:
angles = list(reversed(angles))
first_step = angles.index(min(angles))
angles = angles[first_step:] + angles[:first_step]
import numpy
eqs = numpy.zeros((full_steps, calibration_count))
ans = numpy.zeros((full_steps,))
for step, angle in enumerate(angles):
int_angle = int(angle + .5) % angle_max
bucket = int(int_angle / bucket_size)
bucket_start = bucket * bucket_size
ang_diff = angle - bucket_start
ang_diff_per = ang_diff / bucket_size
eq = eqs[step]
eq[bucket] = 1. - ang_diff_per
eq[(bucket + 1) % calibration_count] = ang_diff_per
ans[step] = float(step * nominal_step)
if bucket + 1 >= calibration_count:
ans[step] -= ang_diff_per * angle_max
sol = numpy.linalg.lstsq(eqs, ans, rcond=None)[0]
isol = [int(s + .5) for s in sol]
self.calibration = isol + [isol[0] + angle_max]
def lookup_tmc(self):
for driver in TRINAMIC_DRIVERS:
driver_name = "%s %s" % (driver, self.stepper_name)
module = self.printer.lookup_object(driver_name, None)
if module is not None:
return module
raise self.printer.command_error("Unable to find TMC driver for %s"
% (self.stepper_name,))
def connect(self):
self.tmc_module = self.lookup_tmc()
fmove = self.printer.lookup_object('force_move')
self.mcu_stepper = fmove.lookup_stepper(self.stepper_name)
def get_microsteps(self):
configfile = self.printer.lookup_object('configfile')
sconfig = configfile.get_status(None)['settings']
stconfig = sconfig.get(self.stepper_name, {})
microsteps = stconfig['microsteps']
full_steps = stconfig['full_steps_per_rotation']
return microsteps, full_steps
def get_stepper_phase(self):
mcu_phase_offset, phases = self.tmc_module.get_phase_offset()
if mcu_phase_offset is None:
raise self.printer.command_error("Driver phase not known for %s"
% (self.stepper_name,))
mcu_pos = self.mcu_stepper.get_mcu_position()
return (mcu_pos + mcu_phase_offset) % phases
def do_calibration_moves(self):
move = self.printer.lookup_object('force_move').manual_move
# Start data collection
angle_sensor = self.printer.lookup_object(self.name)
cconn = angle_sensor.start_internal_client()
# Move stepper several turns (to allow internal sensor calibration)
microsteps, full_steps = self.get_microsteps()
mcu_stepper = self.mcu_stepper
step_dist = mcu_stepper.get_step_dist()
full_step_dist = step_dist * microsteps
rotation_dist = full_steps * full_step_dist
align_dist = step_dist * self.get_stepper_phase()
move_time = 0.010
move_speed = full_step_dist / move_time
move(mcu_stepper, -(rotation_dist+align_dist), move_speed)
move(mcu_stepper, 2. * rotation_dist, move_speed)
move(mcu_stepper, -2. * rotation_dist, move_speed)
move(mcu_stepper, .5 * rotation_dist - full_step_dist, move_speed)
# Move to each full step position
toolhead = self.printer.lookup_object('toolhead')
times = []
samp_dist = full_step_dist
for i in range(2 * full_steps):
move(mcu_stepper, samp_dist, move_speed)
start_query_time = toolhead.get_last_move_time() + 0.050
end_query_time = start_query_time + 0.050
times.append((start_query_time, end_query_time))
toolhead.dwell(0.150)
if i == full_steps-1:
# Reverse direction and test each full step again
move(mcu_stepper, .5 * rotation_dist, move_speed)
move(mcu_stepper, -.5 * rotation_dist + samp_dist, move_speed)
samp_dist = -samp_dist
move(mcu_stepper, .5*rotation_dist + align_dist, move_speed)
toolhead.wait_moves()
# Finish data collection
cconn.finalize()
msgs = cconn.get_messages()
# Correlate query responses
cal = {}
step = 0
for msg in msgs:
for query_time, pos in msg['params']['data']:
# Add to step tracking
while step < len(times) and query_time > times[step][1]:
step += 1
if step < len(times) and query_time >= times[step][0]:
cal.setdefault(step, []).append(pos)
if len(cal) != len(times):
raise self.printer.command_error(
"Failed calibration - incomplete sensor data")
fcal = { i: cal[i] for i in range(full_steps) }
rcal = { full_steps-i-1: cal[i+full_steps] for i in range(full_steps) }
return fcal, rcal
def calc_angles(self, meas):
total_count = total_variance = 0
angles = {}
for step, data in meas.items():
count = len(data)
angle_avg = float(sum(data)) / count
angles[step] = angle_avg
total_count += count
total_variance += sum([(d - angle_avg)**2 for d in data])
return angles, math.sqrt(total_variance / total_count), total_count
cmd_ANGLE_CALIBRATE_help = "Calibrate angle sensor to stepper motor"
def cmd_ANGLE_CALIBRATE(self, gcmd):
# Perform calibration movement and capture
old_calibration = self.calibration
self.calibration = []
try:
fcal, rcal = self.do_calibration_moves()
finally:
self.calibration = old_calibration
# Calculate each step position average and variance
microsteps, full_steps = self.get_microsteps()
fangles, fstd, ftotal = self.calc_angles(fcal)
rangles, rstd, rtotal = self.calc_angles(rcal)
if (len({a: i for i, a in fangles.items()}) != len(fangles)
or len({a: i for i, a in rangles.items()}) != len(rangles)):
raise self.printer.command_error(
"Failed calibration - sensor not updating for each step")
merged = { i: fcal[i] + rcal[i] for i in range(full_steps) }
angles, std, total = self.calc_angles(merged)
gcmd.respond_info("angle: stddev=%.3f (%.3f forward / %.3f reverse)"
" in %d queries" % (std, fstd, rstd, total))
# Order data with lowest/highest magnet position first
anglist = [angles[i] % 0xffff for i in range(full_steps)]
if angles[0] > angles[1]:
first_ang = max(anglist)
else:
first_ang = min(anglist)
first_phase = anglist.index(first_ang) & ~3
anglist = anglist[first_phase:] + anglist[:first_phase]
# Save results
cal_contents = []
for i, angle in enumerate(anglist):
if not i % 8:
cal_contents.append('\n')
cal_contents.append("%.1f" % (angle,))
cal_contents.append(',')
cal_contents.pop()
configfile = self.printer.lookup_object('configfile')
configfile.remove_section(self.name)
configfile.set(self.name, 'calibrate', ''.join(cal_contents))
class HelperA1333:
SPI_MODE = 3
SPI_SPEED = 10000000
def __init__(self, config, spi, oid):
self.spi = spi
self.is_tcode_absolute = False
self.last_temperature = None
def get_static_delay(self):
return .000001
def start(self):
# Setup for angle query
self.spi.spi_transfer([0x32, 0x00])
class HelperAS5047D:
SPI_MODE = 1
SPI_SPEED = int(1. / .000000350)
def __init__(self, config, spi, oid):
self.spi = spi
self.is_tcode_absolute = False
self.last_temperature = None
def get_static_delay(self):
return .000100
def start(self):
# Clear any errors from device
self.spi.spi_transfer([0xff, 0xfc]) # Read DIAAGC
self.spi.spi_transfer([0x40, 0x01]) # Read ERRFL
self.spi.spi_transfer([0xc0, 0x00]) # Read NOP
class HelperTLE5012B:
SPI_MODE = 1
SPI_SPEED = 4000000
def __init__(self, config, spi, oid):
self.printer = config.get_printer()
self.spi = spi
self.oid = oid
self.is_tcode_absolute = True
self.last_temperature = None
self.mcu = spi.get_mcu()
self.mcu.register_config_callback(self._build_config)
self.spi_angle_transfer_cmd = None
self.last_chip_mcu_clock = self.last_chip_clock = 0
self.chip_freq = 0.
name = config.get_name().split()[-1]
gcode = self.printer.lookup_object("gcode")
gcode.register_mux_command("ANGLE_DEBUG_READ", "CHIP", name,
self.cmd_ANGLE_DEBUG_READ,
desc=self.cmd_ANGLE_DEBUG_READ_help)
gcode.register_mux_command("ANGLE_DEBUG_WRITE", "CHIP", name,
self.cmd_ANGLE_DEBUG_WRITE,
desc=self.cmd_ANGLE_DEBUG_WRITE_help)
def _build_config(self):
cmdqueue = self.spi.get_command_queue()
self.spi_angle_transfer_cmd = self.mcu.lookup_query_command(
"spi_angle_transfer oid=%c data=%*s",
"spi_angle_transfer_response oid=%c clock=%u response=%*s",
oid=self.oid, cq=cmdqueue)
def get_tcode_params(self):
return self.last_chip_mcu_clock, self.last_chip_clock, self.chip_freq
def _calc_crc(self, data):
crc = 0xff
for d in data:
crc ^= d
for i in range(8):
if crc & 0x80:
crc = (crc << 1) ^ 0x1d
else:
crc <<= 1
return (~crc) & 0xff
def _send_spi(self, msg):
for retry in range(5):
if msg[0] & 0x04:
params = self.spi_angle_transfer_cmd.send([self.oid, msg])
else:
params = self.spi.spi_transfer(msg)
resp = bytearray(params['response'])
crc = self._calc_crc(bytearray(msg[:2]) + resp[2:-2])
if crc == resp[-1]:
return params
raise self.printer.command_error("Unable to query tle5012b chip")
def _read_reg(self, reg):
cw = 0x8000 | ((reg & 0x3f) << 4) | 0x01
if reg >= 0x05 and reg <= 0x11:
cw |= 0x5000
msg = [cw >> 8, cw & 0xff, 0, 0, 0, 0]
params = self._send_spi(msg)
resp = bytearray(params['response'])
return (resp[2] << 8) | resp[3]
def _write_reg(self, reg, val):
cw = ((reg & 0x3f) << 4) | 0x01
if reg >= 0x05 and reg <= 0x11:
cw |= 0x5000
msg = [cw >> 8, cw & 0xff, (val >> 8) & 0xff, val & 0xff, 0, 0]
for retry in range(5):
self._send_spi(msg)
rval = self._read_reg(reg)
if rval == val:
return
raise self.printer.command_error("Unable to write to tle5012b chip")
def _mask_reg(self, reg, off, on):
rval = self._read_reg(reg)
self._write_reg(reg, (rval & ~off) | on)
def _query_clock(self):
# Read frame counter (and normalize to a 16bit counter)
msg = [0x84, 0x42, 0, 0, 0, 0, 0, 0] # Read with latch, AREV and FSYNC
params = self._send_spi(msg)
resp = bytearray(params['response'])
mcu_clock = self.mcu.clock32_to_clock64(params['clock'])
chip_clock = ((resp[2] & 0x7e) << 9) | ((resp[4] & 0x3e) << 4)
# Calculate temperature
temper = resp[5] - ((resp[4] & 0x01) << 8)
self.last_temperature = (temper + 152) / 2.776
return mcu_clock, chip_clock
def update_clock(self):
mcu_clock, chip_clock = self._query_clock()
mdiff = mcu_clock - self.last_chip_mcu_clock
chip_mclock = self.last_chip_clock + int(mdiff * self.chip_freq + .5)
cdiff = (chip_mclock - chip_clock) & 0xffff
cdiff -= (cdiff & 0x8000) << 1
new_chip_clock = chip_mclock - cdiff
self.chip_freq = float(new_chip_clock - self.last_chip_clock) / mdiff
self.last_chip_clock = new_chip_clock
self.last_chip_mcu_clock = mcu_clock
def start(self):
# Clear any errors from device
self._read_reg(0x00) # Read STAT
# Initialize chip (so different chip variants work the same way)
self._mask_reg(0x06, 0xc003, 0x4000) # MOD1: 42.7us, IIF disable
self._mask_reg(0x08, 0x0007, 0x0001) # MOD2: Predict off, autocal=1
self._mask_reg(0x0e, 0x0003, 0x0000) # MOD4: IIF mode
# Setup starting clock values
mcu_clock, chip_clock = self._query_clock()
self.last_chip_clock = chip_clock
self.last_chip_mcu_clock = mcu_clock
self.chip_freq = float(1<<5) / self.mcu.seconds_to_clock(1. / 750000.)
self.update_clock()
cmd_ANGLE_DEBUG_READ_help = "Query low-level angle sensor register"
def cmd_ANGLE_DEBUG_READ(self, gcmd):
reg = gcmd.get("REG", minval=0, maxval=0x30, parser=lambda x: int(x, 0))
val = self._read_reg(reg)
gcmd.respond_info("ANGLE REG[0x%02x] = 0x%04x" % (reg, val))
cmd_ANGLE_DEBUG_WRITE_help = "Set low-level angle sensor register"
def cmd_ANGLE_DEBUG_WRITE(self, gcmd):
reg = gcmd.get("REG", minval=0, maxval=0x30, parser=lambda x: int(x, 0))
val = gcmd.get("VAL", minval=0, maxval=0xffff,
parser=lambda x: int(x, 0))
self._write_reg(reg, val)
SAMPLE_PERIOD = 0.000400
class Angle:
def __init__(self, config):
self.printer = config.get_printer()
self.sample_period = config.getfloat('sample_period', SAMPLE_PERIOD,
above=0.)
self.calibration = AngleCalibration(config)
# Measurement conversion
self.start_clock = self.time_shift = self.sample_ticks = 0
self.last_sequence = self.last_angle = 0
# Measurement storage (accessed from background thread)
self.lock = threading.Lock()
self.raw_samples = []
# Sensor type
sensors = { "a1333": HelperA1333, "as5047d": HelperAS5047D,
"tle5012b": HelperTLE5012B }
sensor_type = config.getchoice('sensor_type', {s: s for s in sensors})
sensor_class = sensors[sensor_type]
self.spi = bus.MCU_SPI_from_config(config, sensor_class.SPI_MODE,
default_speed=sensor_class.SPI_SPEED)
self.mcu = mcu = self.spi.get_mcu()
self.oid = oid = mcu.create_oid()
self.sensor_helper = sensor_class(config, self.spi, oid)
# Setup mcu sensor_spi_angle bulk query code
self.query_spi_angle_cmd = self.query_spi_angle_end_cmd = None
mcu.add_config_cmd(
"config_spi_angle oid=%d spi_oid=%d spi_angle_type=%s"
% (oid, self.spi.get_oid(), sensor_type))
mcu.add_config_cmd(
"query_spi_angle oid=%d clock=0 rest_ticks=0 time_shift=0"
% (oid,), on_restart=True)
mcu.register_config_callback(self._build_config)
mcu.register_response(self._handle_spi_angle_data,
"spi_angle_data", oid)
# API server endpoints
self.api_dump = motion_report.APIDumpHelper(
self.printer, self._api_update, self._api_startstop, 0.100)
self.name = config.get_name().split()[1]
wh = self.printer.lookup_object('webhooks')
wh.register_mux_endpoint("angle/dump_angle", "sensor", self.name,
self._handle_dump_angle)
def _build_config(self):
freq = self.mcu.seconds_to_clock(1.)
while float(TCODE_ERROR << self.time_shift) / freq < 0.002:
self.time_shift += 1
cmdqueue = self.spi.get_command_queue()
self.query_spi_angle_cmd = self.mcu.lookup_command(
"query_spi_angle oid=%c clock=%u rest_ticks=%u time_shift=%c",
cq=cmdqueue)
self.query_spi_angle_end_cmd = self.mcu.lookup_query_command(
"query_spi_angle oid=%c clock=%u rest_ticks=%u time_shift=%c",
"spi_angle_end oid=%c sequence=%hu", oid=self.oid, cq=cmdqueue)
def get_status(self, eventtime=None):
return {'temperature': self.sensor_helper.last_temperature}
# Measurement collection
def is_measuring(self):
return self.start_clock != 0
def _handle_spi_angle_data(self, params):
with self.lock:
self.raw_samples.append(params)
def _extract_samples(self, raw_samples):
# Load variables to optimize inner loop below
sample_ticks = self.sample_ticks
start_clock = self.start_clock
clock_to_print_time = self.mcu.clock_to_print_time
last_sequence = self.last_sequence
last_angle = self.last_angle
time_shift = 0
static_delay = 0.
last_chip_mcu_clock = last_chip_clock = chip_freq = inv_chip_freq = 0.
is_tcode_absolute = self.sensor_helper.is_tcode_absolute
if is_tcode_absolute:
tparams = self.sensor_helper.get_tcode_params()
last_chip_mcu_clock, last_chip_clock, chip_freq = tparams
inv_chip_freq = 1. / chip_freq
else:
time_shift = self.time_shift
static_delay = self.sensor_helper.get_static_delay()
# Process every message in raw_samples
count = error_count = 0
samples = [None] * (len(raw_samples) * 16)
for params in raw_samples:
seq = (last_sequence & ~0xffff) | params['sequence']
if seq < last_sequence:
seq += 0x10000
last_sequence = seq
d = bytearray(params['data'])
msg_mclock = start_clock + seq*16*sample_ticks
for i in range(len(d) // 3):
tcode = d[i*3]
if tcode == TCODE_ERROR:
error_count += 1
continue
raw_angle = d[i*3 + 1] | (d[i*3 + 2] << 8)
angle_diff = (last_angle - raw_angle) & 0xffff
angle_diff -= (angle_diff & 0x8000) << 1
last_angle -= angle_diff
mclock = msg_mclock + i*sample_ticks
if is_tcode_absolute:
# tcode is tle5012b frame counter
mdiff = mclock - last_chip_mcu_clock
chip_mclock = last_chip_clock + int(mdiff * chip_freq + .5)
cdiff = ((tcode << 10) - chip_mclock) & 0xffff
cdiff -= (cdiff & 0x8000) << 1
sclock = mclock + (cdiff - 0x800) * inv_chip_freq
else:
# tcode is mcu clock offset shifted by time_shift
sclock = mclock + (tcode<<time_shift)
ptime = round(clock_to_print_time(sclock) - static_delay, 6)
samples[count] = (ptime, last_angle)
count += 1
self.last_sequence = last_sequence
self.last_angle = last_angle
del samples[count:]
return samples, error_count
# API interface
def _api_update(self, eventtime):
if self.sensor_helper.is_tcode_absolute:
self.sensor_helper.update_clock()
with self.lock:
raw_samples = self.raw_samples
self.raw_samples = []
if not raw_samples:
return {}
samples, error_count = self._extract_samples(raw_samples)
if not samples:
return {}
offset = self.calibration.apply_calibration(samples)
return {'data': samples, 'errors': error_count,
'position_offset': offset}
def _start_measurements(self):
if self.is_measuring():
return
logging.info("Starting angle '%s' measurements", self.name)
self.sensor_helper.start()
# Start bulk reading
with self.lock:
self.raw_samples = []
self.last_sequence = 0
systime = self.printer.get_reactor().monotonic()
print_time = self.mcu.estimated_print_time(systime) + MIN_MSG_TIME
self.start_clock = reqclock = self.mcu.print_time_to_clock(print_time)
rest_ticks = self.mcu.seconds_to_clock(self.sample_period)
self.sample_ticks = rest_ticks
self.query_spi_angle_cmd.send([self.oid, reqclock, rest_ticks,
self.time_shift], reqclock=reqclock)
def _finish_measurements(self):
if not self.is_measuring():
return
# Halt bulk reading
params = self.query_spi_angle_end_cmd.send([self.oid, 0, 0, 0])
self.start_clock = 0
with self.lock:
self.raw_samples = []
self.sensor_helper.last_temperature = None
logging.info("Stopped angle '%s' measurements", self.name)
def _api_startstop(self, is_start):
if is_start:
self._start_measurements()
else:
self._finish_measurements()
def _handle_dump_angle(self, web_request):
self.api_dump.add_client(web_request)
hdr = ('time', 'angle')
web_request.send({'header': hdr})
def start_internal_client(self):
return self.api_dump.add_internal_client()
def load_config_prefix(config):
return Angle(config)